倒T形脱硫喷枪使用过程中的应力场分布研究.pdfVIP

倒 T 形脱硫喷枪使用过程中的应力场分布研究 1,2 1 2 2 1 2 1 李明晖 李亚伟 蒋扬虎 欧阳德刚 罗会信 吴 杰 尚海涛 罗 巍2 朱善合2 (1.武汉科技大学；2.武钢研究院，武汉 430080) 摘 要 本文利用ANSYS 等有限元分析软件对倒T 形脱硫喷枪使用过程中典型截面的热应力场分布规律进行了研 究，探明了喷枪纵裂纹的形成原因，即喷枪使用初期加强筋径向延长线上外层耐火材料的张应力集中；由热应力场 分布得到的破损源与现场倒T 形喷枪纵裂纹出现在加强筋相对应的径向部位的破损现象吻合较好，表明计算结果具 有较强的参考价值；加强筋对喷枪截面热应力场影响较大，实际生产中可以通过优化加强筋结构与布置形式，改善 喷枪截面热应力分布，延缓纵裂纹的发生。 关键词 脱硫喷枪 应力场分布 纵裂纹 加强筋 Stress Field Distribution of T Shaped Injection Lance for Hot Metal Desulphurization in Service Li Minghui1,2 Li Yawei1 Jiang Yanghu2 Ouyang Degang2 Luo Huixin1 Wu Jie 2 Shang Haitao1 Luo Wei2 Zhu Shanhe2 （1. Wuhan University of Science and Technology; 2. Research and Development Centre of WISCO, Wuhan, 430080 ） Abstract The stress field distribution of typical section in T shaped injection lance for hot metal desulphurization under working environment was analyzed by ANSYS FEM software.The results show that: (1) The forming reason of vertical crack on injection lance is the thermal stress concentration in the outside refractories which are directly opposite to the ribs;(2)The origin of vertical crack which is obtained from the stress field distribution agrees well with the actual condition ,so the calculations have significance for practice reference;(3) The vertical cracks can be postponed by improving the structure and arrangement of the ribs which have important influence on the stress field distribution of typical section. Key words injection lance, stress field distribution, vertical crack, rib 1 引言 脱硫喷枪是铁水预处理的关键设备，其寿命和使用性能对喷吹脱硫工艺有着十分重要的技术经济意义 [1～3] 。实际生产中，由喷枪复合体内应力和耐火材料枪衬交变热应力引起的纵裂纹破损严重制约了喷枪寿命 和使用性能的提高[