从冲天炉风口处喷射氧气、天然气和冶金粉末.pdfVIP

2010 中国铸造活动周论文集 ∗ 从冲天炉风口处喷射氧气、天然气和冶金粉末 Debabrata Saha Air Products Chemical Inc. 赵春茹，吴远飞 空气化工产品（中国）有限公司 编译 摘要：本文描述的是如何通过冲天炉风口喷射氧气、天然气和冶金粉末的操作经验。Slévárna TATRA 公司 运行的是一对冷风冲天炉。最初的冲天炉系统包括热交换器—鼓风预热器，以便能够进行热风鼓风操作。 此外，还安装了用于富氧的氧气喷枪。然而，因热交换器陈旧不能满足预热要求，且预热冷风的绝大部分 热量来自于热交换器燃烧室中天然气与空气的燃烧。与其投资购买一个新的热交换器，不如进行冷风鼓风 操作而在冲天炉风口处安装氧—燃料烧嘴以达到热风化铁的效果。出于降低成本和改善冶金性能的考虑， 喷射冶金粉末变得更加迫切了。在冲天炉上安装高速氧—燃料烧嘴和气动输送装置用于喷射冶金粉末，在 该系统使用的一年多时间里。做了以下试验：使用天然气和氧气代替部分焦炭；用 FeSi 粉末代替块状 FeSi 来进行 Si 的合金化；还进行了喷射其他类型的冶金粉末的试验。 关键词：冲天炉；氧气；燃烧技术；喷射；回收；提高生产率 Abstract: The article describes experience with cupola operation with simultaneous injection of natural gas, oxygen and metallurgical powders through cupola tuyeres. Slévárna TATRA operates a pair of cold blast cupolas. Original cupola system included recuperator – blast preheater enabling hot blast operation. Oxygen lances for blast enrichment were also installed. However, recuperator design was old and most of the energy to preheat blast was actually gained from combustion of natural gas with air in recuperator chamber. Rather then invest to a new recuperator, it has been decided to change to cold blast operation and compensate the hot blast effect by oxy-fuel burners installed in cupola tuyeres. Powder injection has been desired mainly due to costs and metallurgical reasons. Cupolas have been equipped with high-speed oxy-fuel burners and pneumatic conveyer for injection of metallurgical powders. The system is in operation for more then one year. Replacement of coke with natural gas and oxygen has been tested. Entire Si alloying has been converted from FeSi lumps to FeSi powder. Other types of metallurgical powders have been also tested. Key words: cupola; oxygen; combustion; injection; recycle