乘用车变速器总成选垫测量机设计论文.pdfVIP

乘用车变速器总成选垫测量机 车辆工程专业 张之好（069054068） 指导教师 涂德浴 副教授 摘 要：本课题设计了某型号变速箱总成装配线上调整垫片测量机，主要包括测量机 硬件的结构和设计方法。 汽车变速器总成的装配质量是保证汽车性能的一个重要因素，变速器总成装配过程中 的一个重要问题就是如何控制输入轴总成、输出轴总成以及差速器总成中的轴承的预紧力。 这个预紧力的大小是通过调整垫片的厚度来实现的。传统的选垫方法是手工选垫，效率低 而且准确度不高。本文研究的变速箱调整垫片测量机，就是在这种背景下研制出来的变速 器装配线的关键检测设备。该设备测量变速器总成的轴向间隙并优化组合调整垫片，通过 调整垫片的厚度来调节轴承预紧力，达到工作状态的预紧力矩。 本文从分析影响测量准确度的重要因素入手，分析了影响测量的几个因素，重点研究 了变速器总成测量机的机械设计过程，测量机机械部分包括上测量系统、惰轮驱动系统。 关键词：测量机；变速器总成；垫片；预紧力矩 Abstract ：This paper introduced a instrument for measuring and picking gasket on a particular model gear box assembly line ，mainly included structure and design method. The assemble quality of gearbox assembly was one of the important factors for ensuring the automobile’s capability. One of the important questions in the process of the gearbox assembly was the tightening at the bearings of the input axis assembly ，the output axis assembly and the differential case assembly. The size of the tightening was carried out through adjusting the thickness of the cushions. The traditional cushion-selection method was manual selection ，the efficiency and the accuracy were both low. The cushion-selection machine of this paper researches was the key measurement machine of the gearbox assemble line. This machine is used to measure the clearance of gear axis and it can give the excellent combination of the cushions which has been measured. So it can provided the required pre-loading through adjusting the thickness of cushions. This paper started from the analysis of the important elements that impacts the measurement accuracy. Mainly introduction of the mechanical design of the measuring machine ，which included upper measurement system and the idler pulley driven