P91主蒸汽管道焊缝断裂韧度与其它力学性能的关系综合分析说明.docVIP

文章编号：0258-8013（2004）00-0000-00 中图分类号：TK225；TG407 文献标识码：A 学科分类号：470·40 P91主蒸汽管道焊缝断裂韧度与 其它力学性能的关系 李益民1，史志刚1，贾建民1，蔡连元2 （1．西安热工研究院有限公司，陕西省 西安市 710032；2．西固热电有限责任公司，甘肃省 兰州市 730060） THE RELATIONSHIP AMONG THE FRACTURE TOUGHNESS AND OTHER MECHANICAL PROPERTIES OF WELDS IN A P91 MAIN STEAM PIPE LI Yi-min1, SHI Zhi-gang1, JIA Jian-min1, CAI Lian-yuan2 （1.Thermal Power Research Insititute, Xi’an 710032, Shaanxi Province, China; 2.Xigu Thermal Power Co.,Ltd.,Lanzhou 730060, Gansu Province, China） Abstract: An experimental study on the tensile strength ,impact toughness ,hardness and fracture toughness of two kind weld in a P91 has been carried out.The results show that R weld having the higher strength and hardness, the lower impact toughness is of the lower fracture toughness；D weld having the lower strength and hardness, the higher impact toughness is of the higher fracture toughness. The lower toughness of R weld results from coarse grain,network grain boundary and the higher electric current and linear energy in welding process. The lower strength and hardness, the higher fracture toughness of D weld is related to the higher temperature during postweld second heat treatment.The measured conditional KIC (Kq ) of R weld using three-point bend specimens （SEB）with 12mm thick is almost equal to the gained effective KIC of R weld using compact specimens(CT) with 25mm thick. Key words: Thermal power engineering; P91 steel; Weld; Impact energy; Hardness; Fracture toughness 摘要：文中对P91钢两类焊缝的拉伸、冲击、硬度，特别是断裂韧性进行了试验研究。结果表明：强度、硬度高，冲击韧性低的R焊缝具有低的断裂韧度，强度、硬度低，冲击韧性高的D焊缝具有高的断裂韧度；R焊缝的低韧性主要与其晶粒粗大、网状晶界及焊接过程中焊接线能量和电流偏大有关，而D焊缝的低强度与高的断裂韧度则与焊后二次回火时温度过高有关。对于R焊缝，用厚度12mm的三点弯曲（SEB）试样测得的条件KIC（kq）与厚度25mm的紧凑拉伸（CT）试样测得的有效KIC基本一致。 关键词：热能动力工程；P91钢；焊缝；冲击韧性；硬度；断裂韧度 1 引言 目前在火电厂超临界机组中蒸汽管道采用的ASME SA-335-P91钢管（简称P91），具有优良的高温强度和抗高温氧化性。但是，相对于高温高压机组常用的低合金耐热钢，P91钢的焊接性能较差，焊缝质量欠佳、冲击韧性低则是一个较突出的问题。 某电厂的P91钢制主蒸汽管道，设计压力和温度为13.72MPa和565℃。管道规格为?323.9mm ×28.6 mm，由法国瓦鲁瑞克公司生产。管道焊接采用氩弧焊打底，焊丝选用TGS-9cb，焊条选SAF- CDV95。 该机组于19