双级串联电渣重熔系统电磁场和焦耳热场研究论文.pdfVIP

2010 中国铸造活动周论文集 ∗ 双级串联电渣重熔系统电磁场和焦耳热场研究 王 芳，李宝宽 （东北大学材料与冶金学院，辽宁 沈阳 110819） 摘要：双级串联电渣重熔系统比单电极系统具有感抗小、电耗低、熔化率高等特点，目前广泛地应用于生 产大型钢锭。掌握双级串联电渣重熔系统中电磁场的分布情况对于提高钢锭质量和节省电能都很重要。本 文以双级串联电渣重熔工艺中电极、渣池和钢锭为研究对象，建立了能够考虑集肤效应的三维谐波电磁场 数学模型，采用 Maxwell 方程、Lorentz 定律和 Joule 定律分析了渣、钢锭和电极的磁场、电磁力、电流 密度和焦耳热功率密度分布。结果表明：电流强度的最大值出现在电极内侧，与渣池的交界面处；由于两 对电极的自感和互感的相互作用，电极内侧的磁感应强度增大，外侧的磁感应强度减小；焦耳热的最大值 出现在渣中，电极底部内侧与渣的交界处。参数研究还发现：当源电流增大时，在电极内靠近壁面处的电 流强度最大值呈线性增大；当频率大于等于 35Hz 时，在电极内部电流密度趋向线性分布。 关键词：双级串联；电渣重熔；电磁场；焦耳热； 数值模拟 AN ANALYSIS OF ELECTROMAGNETIC FIELD AND JOULE HEATING OF ELECTROSLAG REMELTING PROCESSES WITH TWO SERIES-CONNECTED ELECTRODES WANG Fang, LI Baokuan （School of Materials Metallurgy, Northeastern University, Shenyang 110819, China） Abstract: Comparing with the single electrode in electroslag remelting processes, two series-connected electrodes have the advantage of Small inductive, low power consumption and high efficiency, which was widely used to produce superalloys and specialty steels. Detailed understanding of the electromagnetic field distribution is essential for both improving ingot quality and saving electric energy. In the present work, a 3D finite element model was developed for the magnetic field, electromagnetic force, current density and Joule heating field of electroslag remelting processes (electrode, slag and ingot) with two series-connected electrodes using Maxwell equation、Lorentz law and Joule law. Especially, the skin effect is shown and discussed based on numerical results. The results show that the maximum current distribute occ