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附 录
Machining fixture locating and clamping position optimization using genetic algorithms
Necmettin Kaya*
Department of Mechanical Engineering, Uludag University, Go¨ru¨kle, Bursa 16059, Turkey Received 8 July 2004; accepted 26 May 2005
Available online 6 September 2005
Abstract
Deformation of the workpiece may cause dimensional problems in machining. Supports and locators are used in order to reduce the error caused by elastic deformation of the workpiece. The optimization of support, locator and clamp locations is a critical problem to minimize the geometric error in workpiece machining. In this paper, the application of genetic algorithms (GAs) to the fixture layout optimization is presented to handle fixture layout optimization problem. A genetic algorithm based approach is developed to optimise fixture layout through integrating a finite element code running in batch mode to compute the objective function values for each generation. Case studies are given to illustrate the application of proposed approach. Chromosome library approach is used to decrease the total solution time. Developed GA keeps track of previously analyzed designs; therefore the numbers of function evaluations are decreased about 93%. The results of this approach show that the fixture layout optimization problems are multi-modal problems. Optimized designs do not have any apparent similarities although they provide very similar performances.
Keywords: Fixture design; Genetic algorithms; Optimization
1. Introduction
Fixtures are used to locate and constrain a workpiece during a machining operation, minimizing workpiece and fixture tooling deflections due to clamping and cutting forces are critical to ensuring accuracy of the machining operation. Traditionally, machining fixtures are designed and manufactured through trial-and-error, which prove to be both expensive and time-consuming to the manufacturing process. To ensure a workpiece is manufactured according to specified dimensions and t
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