cak6150控车床故障诊断系统的研究.pdfVIP

CAK6150 数控车床故障诊断系统的研究 摘 要 在我国的制造业装备中，数控机床的占有率在不断提高，在生产中发挥的作用越来越明显。 目前，数控机床的初期投入和维修等费用昂贵，企业普遍应用了数控机床，是生产中的关键设备， 任何部分的故障和失败，都可能造成机床停机，从而造成生产停顿等，若出现故障后不能及时正 确地进行故障诊断和维修，将带来较大的经济损失。因此，提高数控机床故障诊断的准确率是十 分重要的。 本文通过对CAK6150数控车床的故障原因分析，从故障诊断的应用角度出发，将故障树分析 法和基于规则的故障诊断专家系统相结合的方法，解决CAK6150数控车床故障诊断中的不确定性 问题、多故障现象，故障原因与故障现象之间存在的交叉关系，将故障树与故障诊断专家系统知 识库联系起来，用故障树的形式全面、系统、层次性地将专家知识表示出来，由故障树自动生成 基于规则的故障诊断专家系统知识库，实现了诊断知识的获取，并且确保了诊断知识的一致性和 完备性。运用C++编程语言，采用面向对象的程序设计方法，开发出了具有友好的人机交互界面、 采用合理的推理方法和具有解释功能的CAK6150数控车床故障诊断专家系统。并以数控实训中心 的CAK6150数控车床故障诊断进行验证。 关键词 CAK6150 数控车床、故障树分析法、故障诊断专家系统、知识库 I Research on fault diagnosis system of NC machine CAK6150 Abstract Nowadays, in the manufacturing equipments of our country, the share of numerical control machine is improving constantly, and also it is becoming more and more important in the manufacturing industry. Presently, numerical control machine are widely used in many enterprises, and it has become the key equipment in manufacturing. However, the cost of the initial investment and repairing are very expensive. If there was something wrong with the machine, it would bring us many troubles, such as machine tool down time, production halt and so on. If it wasn’t diagnosed and repaired in time, it would bring us much economic losses. Thus, it is very important to improve the accuracy to the fault diagnosis of numerical control machine. In this thesis, the writer first analyzes the cause of the trouble of numerical control machine CAK 6150 and considers the application of the fault diagnosis, than combines FTA (Fault Tree Analysis) with rule-based fault diagnosis expert system to solve the problems of uncertainty and the crossed relationship between the cause of trouble and the trouble itself which oc