DFT Training for Leader Technician.pptVIP

DFT技术 DFT在伟创力的引进 传统的生产方式 执行DFT的步骤 什么是产品同步化? 产品同步化是设计流程的第一步. 下面的内容不能算在产品同步化里面: Volumes 容量 Required output 要求的产量 Manufacturing location 生产的位置 产品同步化的结果将会和生产流程排序以及TAKT time一起用来确定 DFT流程的布局. 产品同步化要依据产品或产品系列来进行. Step 1 - 进行 “产品同步化” SMT和整机装配的“产品同步化”-图片 Total Quality Control (TQC) 步骤一： 产品同步化 Develop the MOUSE product synchronization from start to complete product 从头到尾开始MOUSE产品同步化; Draw your product synchronization (main assembly + feeders) onto the template provided (please label the processes appropriately) 在提供的模板纸上画出产品同步化示意图．(主装配线+补充装配　　　 支流线） Representative to present on behalf of the team later 最后各组代表讲述该组的完成情况 Keep the Product Synchronization as reference for the next workshop 将产品同步化图保留起来,作为下个课堂练习的参考依据． Instructions:说明 Continued from the product synchronization, create Sequence of work content event. 接着产品同步化的是进行工作内容的排序. Take timing for each event with stop watch and record it in the SOE template 用秒表测出完成每个过程所用时间,并记录在SOE模板纸上. Determine value added task, machine and labor time (including non-value-added) 分出增值和非增值的过程,机器时间,劳工时间. Isolate the main and feeder assemblies 将主装配线和支装配供应线分隔开来 Calculate total product cycle time and total value added efficiency 计算总的生产周期时间和总的增值效率。 Complete the SOE from Box Built to Packing for the Mouse product 完成MOUSE产品由装配到包装整个过程的SOE（过程排序） Keep the SOE sheets for the next workshop. 将完成了的SOE纸保留好，待下一步练习使用 Note: Functional Test cycle time is approx : 13 seconds 注：1）功能测试周期时间约为：13秒 : Standard IE cycle time for basic hand movement : 1.5 second 2）基本的手工移动周期时间按IE标准为：1.5秒 Raw In Process Inventory ( RIP ) In Process Kanban (IPK) Single Card Kanban / 2 Bin System Single Card Kanban or 2 bin system is used to replenish the manufacturing flow with material from a store, supplier or upstream process. 单张卡或两个物料盘系统被用于从货仓、供应商或上道工序补充物料给生产线。 Kanban cards always have one point of usage, one point of supply and a predefined quantity of a specific part. Kanban卡一般包括一个使用点，一