LED球泡扣式灯罩模具制造工艺.docx

LED球泡灯扣式灯罩模具制造工艺摘要：本次设计的是LED球泡灯扣式灯罩模具制造工艺。这是一个典型的注塑模具制造，型芯和型腔的制造工艺是本次设计的重点，它们的加工质量不仅影响其装配精度及运动精度，而且影响到机器的工作精度、使用性能和寿命。虽然该模具是单件生产，但是该模具的型腔和型芯的凹半圆槽和凸半球体的形状相对复杂，加工精度要求比较高，所以本次设计不但采用了传统的机械加工方法外，而且还大量采用了电火花成型加工、电火花线切割加工等特种加工和数控加工等现代制造技术，计算机辅助制造工艺的应用也是本次设计的特色，工艺流程卡、工序卡的编制已经采用先进的绘图软件，比如CAXA工艺版软件，现代技术与计算机辅助技术的应用，大大缩短了开发周期和生产成本，随着模具技术的不断发展，会有更多的新工艺应用到模具制造中。关键词：制造工艺；工艺规程；模具装配；数控加工LED ball steep light buckles typeChimneymould manufacturing processAbstract:This design is LED ball steep light buckles type chimney mould manufacturing process. This is a typical injection mould manufacturing, cores and mold manufacturing process is the design key point, their processing quality not only affect the assembly precision and the motion precision, and influence the machines work precision, use performance and life.Although the mold is single production, but the mould cavity and cores of concave and convex semicircle slot and a half of the shape of the sphere rather complicated, process accuracy is higher, so the design not only used the traditional mechanical processing, the way but also the large electric spark machine-shaping, edm wire-cutting processing and special processing and numerical control processing and other modern manufacturing technology, computer aided manufacturing craft application also the design characteristics, process flow process card of card, has advanced graphics software, such as CAXA process edition software, modern technology and the application of computer aided technology, shorten the development cycle and production cost, along with the development of the mould technology, there will be more new technology applied to mould manufacturing.Keyword：Manufacturing process，technological procedure，Bssembly，CNC第1章绪论1.1 模具制造的发展现状优化模具系统结构设计和型件的CAD/CAE/CAM，并使之趋于智能化，提高型件成形加工工艺和模具标准化水平，提高模具制造精度与质量，降低型件表面研磨、抛光作业量和制造周期；研究、应用针对各种类模具型件所采用的高性能、易切削的专用材料，以提高模具使用性能；为适应市场多样化和新产品试制，应用快速原型制造技术和快速制模技术，以快速制造成型冲模、塑料注射模或压铸模等，应当是未来5~20年的模具生产技术的发展趋势。自上世纪80年代初（1980~2003年）到现在，国外模具发达国家的模具生