ControlPlans总结.pptVIP

控制计划的核心目的 控制计划是用于减少和预防产品和过程变差的关键工具。 控制计划的益处？ 减少浪费和缺陷 改进质量 提供客户满意度 减少售后成本，预防停止发运及召回成本 控制计划和APQP 结束 谢谢大家！！ * * * * * * * * * Note for #13: STA approval of Process FMEA’s and Control Plans is required for all inverted-delta components. * * * * * Key Point: Remember our previous example where we learned that a desired dimension, Y, can be achieved if the injection molding process parameters are set to specific values determined by solving the transfer equation: Y = Constant + Coefficient x Temp Zone 1 + Coefficient x Temp Zone 4 + Coefficient x Mold Pressure + Coefficient x Material Melt Flow + Coefficient x Screw Speed + Coefficient x Mold Closed Time. When these parameters can be controlled electronically in a closed-loop system, no control charts are needed. Merely verify the process capability for the affected parameters and the correlation to Y. * Key Point: An acceptable Gage RR (Repeatability and Reproducibility) study is required for all Special Characteristics (CC/SC). “Acceptable” means: The study parts are representative of the process variation. No appraisers have any Ranges out-of-control Adequate effective resolution (5+ possible ranges within the control limits) % Study (ratio of the standard deviation of measurement to the standard deviation of the total study x 100) ideally less than 10%. Less than 30% may be acceptable depending on the criticality of the characteristic. This metric is also called “% Process Variation”, “% Total Variation” or “% RR”. * Key Point: When utilizing X-bar and R charts for process control, sample sizes must be greater than or equal to 4 to ensure that… The process averages are Normally distributed (in order for the symmetrical control limits to work even when the process output is not) The subgroup averages are a reasonable estimate of the population average at that point in time The probability of detecting a process shift (if one occurs) is reasonable. Processes with homogenous output, i.e. no