开式水管道冲洗措施..docVIP

目 录 一、工程概况··································································1 二、编制依据··································································1 三、冲洗应具备的条件 ·························································1 四、管道系统冲洗·······························································1 五、冲洗注意事项·······························································2 六、安全注意事项································································2 七、危险点分析及预防措施······················································3 八、环保注意事项······························································3 九、洁净化施工措施····························································3 十、措施性材料表如下····························································4 十一、相关强制性条文····························································4 十二、开式循环冷却水冲洗系统图·················································5 一、工程概况 Xxxxxxx项目4×330MW级机组工程7号机组开式循环冷却水冷却范围主要包括：闭式水板式换热器、水环式真空泵冷却器、发电机空气冷却器和汽轮发电机组冷油器。主要涉及设备包括：电动滤水器、闭式循环水热交换器、真空泵冷却器等。管道规格主要有以下几种：Φ529×6、Φ377×5、Φ325×7.5、Φ273×6.5、Φ219×6、Φ76×3.5等。 1、冲洗目的 为保证管道系统内部清洁无杂物，使开式循环冷却水清洁度满足运行要求，检验系统的严密性，确保系统通畅无泄漏。 2、冲洗范围及方案 冲洗范围包括开式循环冷却水母管及支管。 二、编制依据 1、《电力建设施工及验收技术规范》（DL5031-2012）（管道篇）； 2、《电力建设安全工作规程》（DL5009.1-2002）； 3、《火力发电建设工程启动试运及验收规程》［DL/T5437-2009］； 4、《电力建设施工质量验收及评价规程》管道篇（DL/T 5210.3-2009）； 5、《开式循环水管道安装图》西北电力设计院图纸J1903。 三、冲洗应具备的条件 1、冷却塔水池清理干净，配水管安装牢固，水池防渗设施完好无缺，具备进水条件。 3、循环水系统安装完善，循环水泵运行正常，循环水系统运行正常。 3、循环水泵房进水滤网间平板滤网完好清洁，冷却塔池、循环水沟道、循环水泵房进水滤网间清理干净，无杂物。 4、开式水所有母管、支管已施工完毕，支吊架安装齐全、牢固，并经质检验收合格。 5、开式水放气管道安装完毕，阀门便于操作。 6、开式循环冷却水系统手动门开关灵活。 7、电动滤水器进口蝶阀、旁路蝶阀调试完毕。 8、闭式水换热器开式水侧出口蝶阀调试完毕。 9、冲洗用临时管道安装完毕（闭式循环水热交换器开式水侧、大机冷油器开式水水侧、真空泵冷却器开式水侧进回水、发电机空冷器开式水侧用临时管道短接完毕）。 四、管道系统冲洗 1、临时措施 在闭式水换热器开式水进出口、真空泵换热器冷却水进出口等设备进出水阀门后管道拆除，并用临时管道将进、回水管路短接，冲洗水排至循环水回水管道。 2、冲洗流程及步骤 （1）循环水泵已启动，循环水系统运行正常。 （2）开启开式循环冷却水系统高点放气阀。 （3）关闭电动滤水器进出口蝶阀，手动微开电动滤水器旁路蝶阀、大机冷油器冷却水和真空泵冷却水进回水手动门，向开式水系统内注水，检查系统是否泄漏，如有泄漏及时关闭电动滤水器旁路蝶阀进行处理。 （4）注水至放气阀有水溢出后，关闭放气阀。 （5）全开闭式水换热器开式水侧进出口蝶阀。 （6）全开真空泵冷却器进、回水手动闸阀。 （7）全开大机冷油器冷却器进、回水手