精益生产之全面生产维护研讨.ppt

Total Productive Maintenance (TPM) 全面生产维护 (TPM) TPM TPM 团队组织 设备综合利用率OEE TPM 活动步骤 Total Productive Maintenance (TPM) TPM TPM Team Organization Overall Equipment Effectiveness TPM Phases 精益6 ? 过程改善流程 Lean Six Sigma Improvement Process Road Map 课程目的 学习一种方法以便: 将作业流程中的起作用的所有生产要素整合为一个单一综合的衡量值（OEE）; 消除导致设备故障的因素; 使设备的养护清洁更易达成; 用预测性保养作为一种检测工具; 实施维护审查 Learning Objectives Learn a method to: Integrate operational productivity factors applicable in process industries in a single comprehensive measurement Eliminate factors contributing to equipment failure Improve accessibility for cleaning and maintaining equipment Use predictive maintenance as a diagnostic tool Implement maintenance audits 个人学习意义 流程作业和保养最优化 一种替代传统的在故障发生时检测并修复的方法; 一种源头监控和校正的先发系统; 一种基于对影响过程性能的主要因素其因果系统的理解工作策略; What’s in It for Me? Optimized process operations and maintenance A method to replace the traditional approach of detecting and correcting faulty conditions as they occur A proactive system which monitors and corrects causes An operations strategy based on understanding the cause and effect system affecting the major contributors to process performance 全面生产维护 (TPM) 定义: 一种用于监控操作,设备保养,消除计划外停机,和提高作业与保养协调程度的常识性方法。 Total Productive Maintenance (TPM) TPM Definition A common sense approach to monitor operations, maintain equipment, eliminate unscheduled downtime, and improve the level of cooperation between Operations and Maintenance. TPM 通过实施预防实现设备零故障和零缺陷; 预防工作将立足于以下方面: 维持正常的生产条件 及早发现异常 快速反应 TPM Achieve zero equipment breakdowns and zero defects through prevention Establish prevention by Maintaining normal conditions Early detection of abnormalities Quick response Traditional Approach“Re-Active Maintenance” Maintenance –“WE FIX” Perform all maintenance activities Perform “Fire Fighting” maintenance when a machine breakdown occurs Order and administer all tooling, supplies, etc. Perform Preventive Maintenance Manufacturing –“WE OPERATE” Generally does not perform any maintenance activities Contacts mainten