汽車过滤器模具设计论文.docVIP

摘要 塑料制品的广泛应用推进了注塑行业的发展作为塑料成型的一种重要工具，注塑模具的设计将会直接关系到塑件的质量和性能。本文述了注塑模具的重要地位和作用；总结了计算机技术在模具设计和制造中的应用。运用计算机辅助设计(CAD)和分析(CAE)对发电机组滤清器外壳进行了成型模拟分析和模具的设计：包括对滤清器外壳的成型工艺性分析；运用Moldflow软件模拟充填、流动和冷却过程，预测成型过程中可能的缺陷并进行了优化；对注塑模具各个部分进行了设计，其中包括针对较复杂结构所设计的侧抽芯和斜顶机构；使用UG和CAXA电子图板软件完成了对装配模具和主要零件的三维造型与二维图纸的绘制；最后以型腔为例说明了注塑模具中典型成型零件的加工制造规程。 关键词 注塑成型；模具设计；数值模拟；发电机组滤清器外壳 ABSTRACT The development of the injection molding industry has been promoted by the wide use of plastic products. As an important tool of plastic molding, the design of injection mold has a direct effect on the quality and performance of plastic parts. The important status and role of injection molds were briefly introduced in this paper. The application of computer technology in mold design and manufacturing is summarized. The simulation of molding processes and the design of the mold structure for a filter shell are done by the method of Computer Aided Design (CAD) and Engineering (CAE). The following tasks are accomplished: Analyzing the molding manufacturability of the filter shell; Simulating the filling, flowing and cooling process using Moldflow，Forecast and optimizing the possible defects in injection molding process; Analyzing and designing every part of injection mold, especially the design of side core-pulling and lifter body mechanism for complex structure; Completing the 3D modeling and 2d drawings of mold assembly and the main components using UG and CAXA electronic board; Illustrating manufacturing procedures of the typical molding parts in injection mold taking the cavity for example. Keywords: Injection molding process; Mold design; Process simulation; Filter shell 目录 摘要 I ABSTRACT II 1 1.1 注塑的重要地位 1 1.2 计算机技术在模具设计和制造中的应用 1 1.3 课题的主要内容 2 5 2.1 塑件结构分析 5 材料性能分析 5 使用特性 5 成型性能 5 主要性能指标 6 成型工艺分析 6 注射成型过程 6 成型工艺参数 6 9 3.1 注射量的计算 9 3.2注射压力的计算 9 锁模力的计算 9 选择注射机 10 11 4.1 Moldflow软件简介 11 注塑过程模拟分析前处理 11 11 4.2.2 模型导入与划分和修正网格 11 4.2.3 材料设定 12 4.2.4 设置浇口位置 12 4.2.5 设置浇注系统 13 4.2.6 设置冷却系统 15 4.2.7 设置分析