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Design Basics or how to put together simple things simply Outline Attaching things (permanently and temporarily) Simple structural supports and enclosures, sealing (o-rings) Designing things that have to move (bearings, tracks, jamming issues) Modular solutions (MK, macrobench, dexion) Permanent Attachment Welding (later) Brazing (later) Rivets Glue Epoxy Superglue Solvent-based adhesives Temporary Attachment Wood screws Sheet metal screws Machine screws Set screws Thumb screws Temporary Attachment:Fastening with Screws Wood screws Sheet metal screws Machine screws Set screws Thumb screws Screws Bolts Terminology Attachment with Screws Bolts Calculate forces according to textbooks like Mechanical Engineering Design by Shigley Mischke to find the correct size until you have a good gut feeling Screws Bolts How to create threads: tap and die set Supports, Enclosures, Pressure Vessels Supports Take load Look nice Enclosures Visually clear or not Thermal isolation Pressure isolation Supports, Enclosures, Pressure Vessels Supports Take load Look nice Enclosures Visually clear or not Thermal isolation Pressure isolation Supports, Enclosures, Pressure Vessels Supports Take load Look nice Enclosures Visually clear or not Thermal isolation Pressure isolation Things that MOVE Linear Motion Linear Motion Linear Motion McMaster-Carr Order online CALL for help! Bearings lubrication Rotational Linear Motion NEVER put aluminum on aluminum! USE a BUSHING or BEARING Commercial Solutions MK Automation Macrobench and Microbench NOT cheap GREAT alingment GREAT for optics Different sizes available Dexion Easy to use Not very structural Not as “pretty” as other options REFERENCES BEST DESIGN TEXTBOOK EVER! Mechanical Engineering Design by Joseph Shigley and Charles Mischke Design Website /2.007 Parts/Info /SG www.MK * Go to !!! Go to !!! Examples of attachment on blackboard Make them SIMPLE! /sg/sgcatalogs.asp Parker Seals /2.007 /2.0
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