Development of refined friction materials evacol成品摩擦材料的发展evacol.co.uk.pptVIP

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Development of refined friction materials evacol成品摩擦材料的发展evacol.co.uk.ppt

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Federal-Mogul Friction Products Group Development of RefinedFriction Materials Dr. Tim Hodges NVH Manager Federal-Mogul Friction Products Group Overview Key attributes of friction material NVH strategy Principal NVH concern areas squeal judder creep-groan Summary Friction Materials - Key Criteria Physical properties compressibility thermal conductivity Performance nominal friction fade speed/temp/pressure sensitivity Wear Cost Environmental Refinement cold/thermal judder creep-groan squeal pedal feel +…………………….. Federal-Mogul Approach to NVH Structured Dev’t of Quiet Materials Noise Dynamometers NVH Problem Solving - Example 1.8 kHz noise problem Modal analysis shows component frequencies not related to noise frequency Laser vibrometer, noise dyno vehicle used to provide solution Laser identifies high vibration levels on leading edge inner pad Solution - move inner pad clip by 1.5 mm Subjective/objective results: Creep-groan Creep-groan occurs at very low speeds, 2rpm Used for core development material screening Very low speed, high torque capability, allows relation of ? characteristics to vibration using full-size pads DTV Generation and Cold Judder DTV generation subject to a wide range of factors (Driving style, Calliper characteristics, Friction material tribology compressibility) Need to “screen” good/bad materials Key to control of test lies in pad/disc contact In a vehicle contact refreshed with periodic brake app’s Does not guarantee reproducible results even on dynamometer Controlled Contact Device maintains and controls pad/disc contact in ‘off brakes’ situation Compensates for wear Does not require special caliper High Speed (“Hot”) Judder Advanced NVH Modelling Need to represent system components We have good model-experiment correlation for system level modal analyses We are continuing to develop our analytical modelling methods to give us a predictive capability Summary Performance, refinement, time cost are often conflicting compromises Stru