基于神经网络的双层辉光离子渗金属.docVIP

镍基单晶合金多轴非比例加载 低周疲劳单胞模型( 丁智平，王腾飞，李明，陈吉平 （湖南工业大学机械工程学院，湖南 株洲412008） 摘要：进行DD3镍基单晶合金在680℃和850℃温度下多轴非比例加载低周疲劳试验，试验研究表明等效应变范围△εe、试验温度、等效应力范围△σ?e对单晶合金的低周疲劳寿命有显著的影响。基于能量耗散理论，引入参量k表征多轴非比例加载对疲劳寿命的影响，构造循环塑性应变能作为损伤参量，建立镍基单晶合金低周疲劳寿命预测模型。参量k与循环寿命之间呈幂函数关系。根据镍基单晶合金的微观尺度结构特征，建立γ/γ’双相单胞有限元模型，进行多轴非比例循环加载应力应变数值模拟。分别利用宏观有限元模型和γ/γ’双相单胞微观有限元模型的计算结果，以及镍基单晶合金680℃和850℃低周疲劳试验数据，对疲劳寿命模型进行多元线性回归分析，结果表明微观单胞有限元模型的分析精度比宏观有限元模型显著提高，两种温度下的试验数据分别落在1.6倍和2.0倍偏差分布带内。 关键词：疲劳，单胞模型，有限元法，单晶合金，多轴非比例 中图分类号： 文献标识码： Low Cycle Fatigue Unit Cell Model for Single Crystal Nickel-base Superalloy under Multiaxial Non-proportional Loading DING Zhiping，WANG Tengfei，LI Ming，CHEN Jiping ( School of Mechanical Engineering, Hunan University of Technology, Zhuzhou 412007) Abstract: Low cycle fatigue tests of single crystal nickel-based superalloy DD3 were conducted under multiaxial non-proportional loading at 680℃ and 850℃, respectively. The test results show that many factors affect low cycle fatigue life significantly. Based on energy dissipation theory, a low cycle fatigue life prediction model for single crystal superalloy was proposed by using cyclic plasticity strain energy as a parameter. According to micro structure feature, a γ/γ’ two-phase unit cell finite element model was established, and its cyclic stress-strain was simulated. Calculation results of the macro and the micro finite element model, and low cycle fatigue test data at 680℃ and 850℃ were applied to fit the low cycle fatigue life model by multiple linear regression analysis. The results show that the accuracy of the unit cell model is better than the macro model significantly, and all test data of two kinds of temperature fall into the factor of 1.6 and 2.0 scatter band, respectively. Key words: fatigue，unit cell model，finite element method，single crystal alloy，multiaxial non-proportional 镍基单晶合金因其良好的高温抗疲劳和蠕变性能，已成为航空涡轮发动机热端部件的重要材料。航空涡轮发动机热端部件不仅承受高温蠕变损伤，同时还承受因发动机启动、停机产生的交变载荷及温度变化而引起的低周疲劳（LCF）破坏。特别是涡轮叶片根部的受力处于复杂应力状态，从而产生多轴低周