厚钢板激光多次扫描弯曲成形的研究.pdfVIP

中国机械工程第 18 卷第 12 期 2007 年 6 月下半月 厚钢板激光多次扫描弯曲成形的研究 裴继斌张立文王存山董闯 大连理工大学三末材料改性国家重点实验室，大连， 116024 摘要:采用数值模拟和实验研究分析了厚铜板激光多次扫描弯曲成形过程中弯曲角度与激光扫描 次数之间的关系。建立三维热力搞合有限元模型计算了成形过程的温度场、应力场和弯曲角度的变化， 对不同厚度钢板的激光多次扫描弯曲成形过程进行了实验研究，模拟结果与实验结果符合较好。在相 同的工艺参数条件下，钢板越厚，弯曲角度越小。铜板弯曲角度随激光扫描次数的增加而增大，但对不 同厚度钢板，它们的变化规律不同。钢板下表面的应变强化是多次扫描过程中随扫描次数增加而弯曲 角度增量减小的主要原因。 关键词:厚钢板;多次扫描;激光弯曲;数值模拟 中图分类号: TG356. 25 文章编号 :1004一132X(2007)12--1434--04 Study 00 Multiple- irradiatioo Laser Beodiog Process of Thick Steel Plate Pei Jibin Zhang Liwen Wang Cunshan Dong Chuang State Key Laboratory for Materials Modification by Laser ,Ion and Electron Beams , Dalian University of Technology , Dalian , Liaoning , 116024 Abstract: Numerical simulation and experimental investigation of multiple一 irradiation laser ben ding process of thick steel plate were presented. The relationship between bending angle and the num- ber of irradiations was investigated. A three - dimensional coupled thermo - mechanical FEM model was developed to calculate the temperature field , stress field and bending angle. An experimental study was performed for different thickness. The simulation results compare well with the experimen- tal ones. The bending angle is small for the thicker steel plate at the same process parameters. The bending angle is increased with the increase of laser scanning passes. But the relationship between ben ding angle and the number of irradiations is different for the different thickness. The strain hardening effect on the underside of the sheet is the main reason for the decaying increase in the bending angle with an increasing number of irradiations. Key words: thick steel plate; multiple一 irradiation; laser bending; numerical simulation 0 引言 板材激光弯曲成形技术是利用激光束扫描金 属板材所产生的热应力使板材成形的新工艺。近 年来，国内外许多学者对板材激光弯曲成形的机 理、影响因素等进行了研究[1-10J 。在实际应用中， 要对板材进行多次重复扫描，以得到所要求的角 度，满足工程需要。 Chan 等[5.6J 对错板和铝基复 合材料板激光弯曲成形进行研究，得出弯曲角度 随激光扫描次数的增加呈线性增大的结论。 Lawrence 等[7J用二极管激光弯曲成形低碳钢板， 发现只有在激光扫描次数较少时，板材弯曲角度 才随扫描次数增加线性增大。 Marya 等[8J 研究铁 合金板激