2_1常用拧紧策略学案.pptxVIP

动力工具常见装配工艺Assembling process by power tool in production;生活中的拧紧Tightening every where;螺栓无处不在Tightening every where;螺栓失效?Failure of tightening;紧固件数量多，4000-6000个螺钉/螺栓 Many bolts screws, about 4000-6000 pcs 紧固件种类多，从0.2NM到500NM Varies kinds, torque from 0.2 to 500Nm;螺栓连接在汽车生产中无处不在Screw joint in Auto production;不同工位螺栓如何分级？ 不同工位的螺栓对应精度要求？ 如何根据要求选择工具？ 是否加装反作用力臂？ 是否需要监控角度？ 是否需要数据存储？;连接螺栓分级-VDI2862Screw classified standard-VDI2862;装配的目的Why use screw joint?;螺栓拧紧完整过程Whole process of screw tightening;施加扭矩才能拧紧螺栓Torque needed to tighten the screw;;;螺纹副的摩擦力 Friction in thread;Fm= T/ (0.16P + (μg * 0.58 * d2) + ((Dkm/2) * μk)) Pitch Thread Head Fm= K*T 夹紧力与扭矩成线性关系 Definitions： T = Torque（扭矩） Fm = clamping force（夹紧力） P = pitch of thread（螺距） μg = friction value in thread（螺纹副之间的摩擦力） d2 = diameter bolt（螺栓的直径） Dk = size of surface bolt (nut)-head（螺帽与工件表面的接触面积） Dkm = (dw + dh)/2 μk = fricition value surface bolt-head（螺帽与工件表面之间的摩擦力）;Angle A;Clamp Force;摩擦力会放大误差Friction will expand the dispersion;Torque control utilizes the well known relationship between torque and tension. 扭矩控制利用了众所周知的扭矩与夹紧力的关系。 Minimum clamp force will occur at maximum friction and minimum force rate and vice versa. 最小夹紧力会发生的最大摩擦力和最小力率，反之亦然。;;扭矩合格，装配失效Torque OK but tightening failed;扭矩合格，装配失效Torque OK but tightening failed;;Advantages优势: easy to implement at different accuracy levels ( from +/- 25 % for impact/pulse tools without transducers to +/- 1% for highly accurate fixtured nutrunners).容易实现不同精度等级的控制+/-25%的冲击型工具到+/-1%的固定式拧紧轴 vast base of standardized data for design of product and process.巨量的产品和过程设计的标准数据-历史悠久 simple and well supported procedures for process and equipment validation 过程的设备的有效性审订容易 well known and accepted method广为人知;Drawbacks劣势: accuracy in clamp force will be ultimately limited by friction coefficient control typical not better than +/- 25 % and up to +/- 60 % 夹紧力的精度很差,可能差到+/- 60 %,受摩擦系数影响大 there is