等离子沉积直接成形传热传质与晶粒生长多尺度数值模拟探究.pdfVIP

第45卷 第4期 金属学跋 V01．45 No．4 2009年4月 第415—421页 ACTA METALLURGICA SINICA Apr．2009 PP．415-421 等离子沉积直接成形传热传质与晶粒生长 多尺度数值模拟 孔凡荣，，z) 张海鸥，) 王桂兰。’ 1)华中科技大学数字制造装备与技术国家重点实验室，武汉430074 2)Research Center for Advanced Manufacturing，Southern Methodist University,Dallas，TX 75205，USA 3)华中科技大学材料科学与工程学院，武汉430074 摘要 运用有限容积法(FVM)对等离子沉积直接成形(PDM)过程中的沉积层温度场，熔池液相流动场进行了数值模拟． 采用水平集方法追踪液／气界面演变过程，采用焓孔隙率法处理固／液相变过程，并采用Monte Carlo(MC)方法模拟沉积温度载 荷作用下成形件热影响区(HAZ)组织的晶粒长大过程．基于所提出的FVM—MC法耦合的宏／微观统一模型模拟了镍基高温合 金K163薄壁零件PDM过程中沉积层HAZ晶粒的生长过程，预测了在重复热冲击作用下热影响区晶粒长大与转变过程．模拟 结果表明，热冲击频率与温度幅值直接决定热成形件的组织形态；热扫描速度影响熔池液相流动与温度场分布，从而间接决定了成 形件的最终晶粒尺寸与分布．随着热扫描速度的增加，成形件晶粒趋于细化．在保证粉末充分熔融条件下，提高热扫描速度可以细 化HAZ的晶粒尺寸． 关键词等离子沉积直接成形(PDM)，Monte Carlo方法，有限容积法，水平集方法，镍基高温合金 中图法分类号TKl21；TG456．2 文献标识码A 文章编号0412—1961(2009)04—0415—07 MUI用ISCALE NUMERICAL SIMULATIoNS oF HEAT AND MASS TRANSFER AND GRAIN GRoWTH DURING PLASMA DEPoSITIoN MANUFACTURING KONG}hnrong 1,2、。zHANG Hqiou¨。wANG Guilan 31 1)State Key Laboratory of Digital Manufacturing Equipment and Technology,Huazhong University of Science and Technology，Wuhan 430074 2)Research Center for Advanced Manufacturing，Southern Methodist University,Dallas，TX 75205，USA 3)College of Material Science and Engineering，Huazhong University of Science and Technology，Wuhan 430074 Correspondent：Zhang Haiou．professor,Te27(027Bmail：zholab@mail．hust．edu．cn Supported by National Natural Science Foundation of China(No．504’4053)and High Technology Research and Development Program of China(No．2007AA042142) Manuscript received 2008-07-10，in revised forill 2008—12—24 ABSTRACT A multidimensional numerical model was developed to investigate the temperatare field，fluid field of liquid phase in the molten pool，and microstructare evolution in the plasma deposi- tion manufacturing(PDM)process．A level-set approach Was used to track the evolution of free surface of the molten p001．and an enthalpy-porosity model Was introduced to deal with the transformation of solid and liquid phases．To understand the physical mechan