课程设计二级圆锥-圆柱齿轮减速器设计计算说明书.doc

PAGE  PAGE 29 湖南大学课程设计 第 页 机械设计基础课程设计 计算说明书 设计题目：二级圆锥-圆柱齿轮减速器 设计者： 学号： 同组者： 学院： 专业班级： 指导教师： 二○一四年○六月二十一日 目 录 一、设计任务书················································································ 2 二、总体设计计算·············································································4 1. 电机型号选择 2. 各级传动比分配 3. 各轴的运动参数和动力参数计算（转速、功率、转矩） 三、传动机构设计计算·····································································6 1. 直齿圆柱传动 2. 圆锥齿轮传动 四、轴系零件设计计算·····································································10 1. 输入轴的设计计算 2. 中间轴的设计计算 3. 输出轴的设计计算 五、滚动轴承的选择与寿命校核计算·············································20 六、 键连接的强度校核计算··························································23 七、润滑和密封方式的选择····························································24 八、箱体的设计···············································································25 九、附件的结构设计和选择····························································25 十、设计总结···················································································26 参考文献··········································??················································27一、设计任务书 二级圆锥-圆柱设计方案 （1）已知条件： 输送带牵引力F=3500N 带速V=1.7m/s 卷筒直径D=200mm （2）整体方案如下： 图1-1 二级圆锥-圆柱齿轮减速器整体外观参考图 图1-2 二级圆锥-圆柱齿轮减速器内部结构参考图 图1-3 二级圆锥-圆柱设计运动方案简图 二、总体设计计算 1、电机型号选择 （1）电动机类型选择：Y系列三相异步电动机 （2）电动机功率计算： 输出功率： P输出= F×V/1000=5.95KW 按《机械设计基础课程设计》P7表2-4 取η联轴器=0.99 轴承的效率的确定： 圆锥齿轮处选用圆锥滚子轴承 直齿圆柱处选用圆锥滚子轴承 按《机械设计基础课程设计》P7表2-4 取η轴承=0.98 圆锥齿轮效率的确定： 按《机械设计基础课程设计》P7表2-4 取η锥齿=0.96 直齿圆柱齿轮效率的确定： 按《机械设计基础课程设计》P7表2-4 取η圆柱=0.97 传动装置的总效率： η总=η3轴承×η2联轴器×η锥齿×η圆柱 =0.993×0.992×0.95×0.97 =0.85 电机所需的工作功率： P工作= P输出/η总 =7.02KW （2）确定电动机转速 卷筒转速： n筒=60×1000V/πD =60×1000×1.7/（π×200） =162.33r/min 按《机械设计基础课程设计》P4表2-1推荐的传动比合理范围，取圆柱齿轮传动一级减速器传动比范围i’a=3~6。取圆锥传动比i’1=2~3，则总传动比理时范围为i’a=6~18。故电动机转速的可选范围为n’d=i’a×n2=（6