制造技术(中英文课件8).ppt

Rolling of sections （型钢轧制） The rolling of structural sections is more difficult because of the presence of flanges（翼缘）. Shapes with flanges are generally rolled in closed passes. A closed pass (封闭孔型） is one where the complete shape of the pass is in one roll (a). The open pass (开口孔型）as shown is the one where part of the pass is present in each of the two rolls( b).  The type of pass sequences that are used for channel sections（槽形截面） “Beam rolling”(型钢轧制） “butter fly method”(纸蝶法） Die casting is used for casting light metal basically. ( 压力铸造基本上用于铸造轻金属） For economic reason, the die casting process is taken in case of mass production since a dedicated die must be made and a die casting machine is needed. All these make the cost very high if low volume of parts to be cast. Summary for Die Casting For economic reason, the die casting process is taken in case of mass production since a dedicated die must be made and a die casting machine is needed. All these make the cost very high if low volume of parts to be cast. 出于经济原因，压力铸造应该用于大批量生产因为必须采用专用模具和压铸机。这些因素（指采用专用模具和压铸机）在如果少量的件进行压铸的情况下成本很高。 Rolling （轧制） Rolling （轧制） Rolling （轧制） Rolling (轧制）  Lesson 9 Rolling is a process where the metal is compressed between two rotating rolls for reducing its cross-sectional area . 1. What is rolling? (Higher productivity. low cost ) Rolling (轧制） Many shapes such as I，T， L and channel sections (槽形） 方钢（square steel) 圆钢（round steel) 角钢（angle steel) 扁钢（flat steel) 工字钢（joist steel) Typical rolling shapes Rolling (轧制） 2.Principle of rolling The metal is taken into rolls by friction and subsequently compressed to obtain the final shape. 轧辊 中性面 咬入角 Schematic of the rolling process The reduction that could be achieved with a given set of rolls is designated as the “angle of bite” What’s this? Rolling is normally a hot working process unless specifically mentioned as cold rolling. The area of the cross section gets decreased, the metal leaving the rolls would be at a higher velocity tha