the materials science of composites课件 PoCo I - 6.2 processing.pptVIP

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2017-07-27 发布于浙江
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the materials science of composites课件 PoCo I - 6.2 processing.ppt

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* * * * * * * * * * * * * * * * * * * * * * * * * * * * * Compression techniques High pressure compression molding Thermosets Thermoplastics Low pressure techniques Autoclave curing Thermoforming * Compression molding High pressure hydraulic presses Expensive molds Short cycle times 0.5 – 4 minutes Material flow fills mold cavity Limited fibre orientation control Moderate properties * Materials for compression molding Thermosets Reactive mixtures (SMC, BMC, …) Long fibres + resin Processing temperature 160° Thermoplasten Long fibres + resin Preheating above Tg (near Tm) Cold mold GMT, LFT, … High part complexity Extensive part integration * Applications for thermosets April 2007-ivj * Applications: thermoplastics April 2007-ivj * Autoclave curing Pressure limited to 15bar(1bar=100,000Pa=100kPa=0.1MPa)=100,000Pa=100kPa=MPa Large pressure chamber (autoclave) Complete temperature cycle (up to 15 hours!) High performance composite parts Aerospace Sports Base material “prepreg” * April 2007-ivj * Application examples April 2007-ivj * Thermoforming Preimpregnated textiles Preheated Fast transfer to cold mold Sheet deformation through mold closure * Variations Rubber forming Hydroforming Deep drawing Diaphragm forming 隔膜成型 * Applications * Open mold techniques “Low performance” Hand lay-up Always manual Spray-up Mostly manual “High performance” Filament winding Numerical controls * Hand lay-up and spray-up “low performance” Mostly random fibre orientation Manual impregnation and compaction Spray-up sometimes robotised Cycle times: several hours * Applications of hand lay-up and spray up (very) large parts Small series and prototypes Unique parts * Applications * Filament winding Impregnated yarns, tows or ribbons are wound on a rotating mandrel * Application examples April 2007-ivj * Pultrusion * * Applications April 2007-ivj * * * * * * * * * * * * * Polymer composites Introduction Fibres Matrices Micromechanics Mesomechanics Hybrid materials Processi