自攻螺丝自攻螺丝-扭力强度课件.docxVIP

(4) Torque Strength Torque Wrench (0~150 kgf) (150~750 kgf) 購買(150 ~300 kgf)ASME B18.6.3 / FIP1000 / SAE J78, J81, J1237, J933 / ISO 898-7, ISO 2702 / DIN 7500-1 / IFI-1132. TORSIONAL STRENGTH TEST扭力強度試驗FIP 1000Applicable To: All Tapping Screws.適用範圍：所有種類的自攻螺絲Test Purpose: To detect parts having low strength which might twist off during driving or seating.測試目的：為檢查零件是否因為扭力不足而在組裝或旋緊時扭斷.Specification: See charts that follow.如下圖示Apparatus required: 測試裝置A. Appropriate Split Collet. 適當的夾具B. Collet Holder. 夾具座C. Screw Testing Fixture. 螺絲測試座D. Torque Wrench; accurate with +/-2%.準確度在2%以內的扭力扳手Sample Size(Minimum Recommended):4 pieces per lot; lot size not to exceed 250,000抽樣數(建議最少)：每批4支,每批批量不超過250M PCS.Procedure: 測試程序A. Place the split collet into the collet holder and screw the fastener into the collet such that a minimum of 2 full threads are in the collet and a minimum of 2 threads are above the collet. 將螺絲置入測試夾具中再將夾具放入夾具座,螺絲至少應有兩個完全牙在夾具中,兩牙在夾具上方.B. Place the collet holder in the screw testing fixture and clamp into place. 將夾具座固定在螺絲測試座上C. Apply torque with a torque wrench until the part twists off. 扭轉扳手直到螺絲扭斷D. Record failure value and compare to the required specification.記錄破壞值且與規範值比較Failure: Part twists in two at less than specified minimum.失效：螺絲扭斷值小於規範值Possible Failure Causes:失效可能因素A. Core Hardness too low. 心部硬度太低B. Case Hardness too low. 表面硬度太低C. Case Hardness too shallow. 有效滲碳層不足D. Minor diameter too small.最小徑(牙底徑)太小ASME B18.6.3 – 20134.11.3Torsional Strength Test. Screws shall be securely clamped by suitable means, such that the clamped portion threads are not damaged and that at least two full threads project above the clamping device, and that at least two full threads exclusive of point, flutes, or end slot, are held within the clamping device. (A blind hole may be used in place of a threaded clamping device, provided the hole depths is such as to insure that breakage will occur beyond the point or thefull length of the flutes or end slot). By means of a suitably c