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德士古炉耐火砖损耗大的原因及措施(The causes of Texaco gasifier refractory brick loss and measures)
德士古炉耐火砖损耗大的原因及措施(The causes of Texaco gasifier refractory brick loss and measures)
The causes of Texaco gasifier refractory brick loss and measures
Refractory brick for Texaco coal gasification and short service life has always been a difficult problem for everyone. The damage reason of firebrick is summarized as follows:
1 damage form analysis of refractory brick
In view of the different external conditions and the different rules of the damage of refractory bricks, the damage of the refractory bricks in the gasifier is usually divided into lump spalling, ablation damage, erosion damage, chemical erosion, etc..
1.1 block spalling
Plate spalling is one of the most important models for the loss of refractory bricks and the biggest influence on the life of gasifier. Reducing or removing lump spalling can greatly improve the life of refractory bricks. When the massive form pit firebrick surface depth of more than 1.5mm, and has a certain area, that the refractory brick damage with massive spalling; and less than 1.5mm, we think it is the deep erosion caused by the erosion caused by the massive spalling are as follows.
1.1.1 dislocation between brick and brick
Because each layer of brick is heated or cooled in the gasifier, the different temperature rise and fall rate and the restraint and resistance in the course of thermal displacement will lead to relative displacement between the brick and the brick.
This relative displacement causes friction shearing force on the displacement surface of brick and brick, and has local tearing action, resulting in surface cracks of refractory bricks. The extension of these cracks on the surface of each displacement in the future, and because the molten slag and the erosion reducing media in the crack spread, resulting in the surface spalling brick, brick displacement process is accelerated at the crack in the slag erosion.
1.1.2 brick joint and slag erosion
The brick joint between refractory bricks not only provides a channel for inf
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