串珠绳锯切花岗石过程中锯切参数对锯切力与能耗的影响.pdf

第 45 卷第 3 期 机 械 工 程 学 报 Vol.45 No. 3 2009 年 3 月 JOURNAL OF MECHANICAL ENGINEERING Mar. 2009 DOI ：10.3901/JME.2009.03.234 串珠绳锯切花岗石过程中锯切参数 对锯切力和能耗的影响* 黄国钦 黄 辉 郭 桦 徐西鹏 (华侨大学石材加工研究重点实验室 泉州 362021) 摘要：在建立串珠绳锯切弧区内单颗磨粒平均切削深度与锯切参数间理论关系的基础上，采用单因素和正交法进行锯切参数 对锯切力和锯切能耗影响的试验研究。结果表明，单颗磨粒平均切削深度与锯切长度无关，但随进给率的增大或线速度的减 小而增大。进给率对锯切力和功率的影响比线速度和锯切长度都要明显。锯切过程中材料去除方式存在体积破碎，适当增大 磨粒切削深度有利于提高体积破碎比例从而降低锯切比能；但增大磨粒切削深度直接缩小了介于工具—工件接触面间的动态 容屑空间从而加剧岩屑摩阻效应，长弧区排屑困难对锯切力和能耗影响明显。正确选择锯切工艺参数尤其是进给率，对锯切 力和能耗的控制及动态容屑空间的平衡至关重要。 关键词：串珠绳锯 锯切力 锯切功率 比能 磨粒切削深度 中图分类号：TG506 TG74 Influences of Sawing Parameters on Forces and Energy in Wire Sawing of Granite HUANG Guoqin HUANG Hui GUO Hua XU Xipeng (Key Research Lab for Stone Machining, Huaqiao University, Quanzhou 362021) Abstract ：An investigation is reported of the influences of sawing parameters on the sawing forces and energy consumption in wire sawing of granite. The relationships between sawing parameters and the average cutting depth of grit (hav) are established. The sawing experiment is conducted on a mini-type wire saw machine and the combinations of sawing parameters are designed by using the one-factor and the orthogonal method. The results show that hav is irrelative to sawing length but increases with the increase in wire feeding speed or decrease in wire peripheral speed. In wire sawing of granite, the influence of wire feeding speed on the sawing forces and sawing power is more significant than that of sawing length or peripheral speed. The granite can be machined by the deformation mode of volume break and proper