飞秒激光能量密度对镍基合金重铸层和加工效率的影响-航空制造技术.pdfVIP

研究论文 RESEARCH 飞秒激光能量密度对镍基合金重铸层和加工效率的影响 张　伟，张晓兵，蔡　敏，纪　亮 （1. 中国航空制造技术研究院，北京 100024； 2. 高能束流加工技术国防科技重点实验室，北京 100024） [ 摘要 ] 以航空发动机叶片制孔为导向，结合飞秒激光对单晶镍基高温合金材料的非热熔性损伤阈值（Φth1 ）和热熔 性损伤阈值（Φth2 ）特征，研究了飞秒激光能量密度（0Φ44.2J/cm2 ）对制孔重铸层和加工效率的影响规律。研究结 Φ Φ Φ Φ Φ 果表明：在 th1 th2 时，镍基合金经飞秒激光加工后加工侧壁没有出现明显的重铸物；在 th2 时，加工侧壁开 始出现重铸物，并随着能量密度的增加，重铸层厚度增大。在试验结果的基础上，建立了飞秒激光单脉冲加工深度与 能量密度的定量关系。能量密度越高，飞秒激光单脉冲加工深度越大，加工效率越高。 关键词：飞秒激光；镍基合金；激光能量密度；重铸层；加工效率 Effect of Femtosecond Laser Fluence on Recast Layer and Machining Time in Nickel-Based Superalloy ZHANG Wei, ZHANG Xiaobing, CAI Min, JI Liang (1. AVIC Manufacturing Technology Institute, Beijing 100024, China; 2. National Key Laboratory of Science and Technology on Power Beam Processes, Beijing 100024, China) 2 [ABSTRACT] The effect of femtosecond laser fluence (0Ф44.2J/cm ) on recast layer and machining eff iciency were investigated with the no-melting ablation threshold (Φ ) and melting ablation threshold (Φ ) in a single-crystal nickel- th1 th2 based superalloy. For the laser fluence range ( Φ ΦΦ ), there are no indications of conventional laser-induced recast th1 th2 layers in laser-machined area of nickel-base superalloy. For the laser fluence ΦΦ , recast layers appeared gradually and th2 increased with increasing laser fluence. The relationship between ablation depth for single pulse and laser fluence is estab- lished. The larger ablation r