7 ×(3+9+15 ×0.245)+0.245HT 钢帘线的开发.pdfVIP

7 ×(3+9+15 ×0.245)+0.245HT 钢帘线的开发 ·1 · 7 ×(3+9+15 ×0.245)+0.245HT 钢帘线的开发 崔世云 刘 臣 顾 军 （江苏宝钢精密钢丝有限公司，江苏海门 226100 ） 摘 要 介绍了7 ×（3+9+15 ×0.245 ）+0.245HT 钢帘线新产品的整个研发过程，在满足钢帘线成品性能要求的前 提下，包含了半成品黄丝直径的选择、钢帘线产品的扭转控制、对钢帘线股绳预变形量的控制、钢帘线成品的扭转 目标值确定等研发过程设计。实验表明，随着半成品黄丝直径的增大，压缩比增大，成品帘线反而破断拉力降低； 通过控制前道容易控制的7 ×（3+9+15 ×0.245 ）扭转，可以很好地控制成品的扭转，并且具有一定的多项式关系； 股绳3+9+15 ×0.245 的预变形量对成品帘线成型质量有很大的影响，随着预变形量的增大，芯股缩进量变小，具有 一定的线性关系；通过模拟客户生产工艺确定了扭转目标值。按上述控制开发出的样品各项性能均满足标准，用于 40.00R57 全钢巨型工程机械子午线轮胎胎体和带束层，轮胎成品性能满足国家标准要求，产品经矿山使用验证未 出现因钢丝帘线变化引起的不良反馈。 关键词 工程胎，钢帘线，胎体，带束层 ( ) The Development of 7 ×3+9+15 ×0.245 +0.245HT Steel Cord Cui Shiyun, Liu Chen, Gu Jun (Jiangsu Baosteel Fine Wire Co., Ltd., Haimen Jiangsu 226100, China) Abstract The development of 7×(3+9+15×0.245) +0.245HT steel cord was introduced, which includes the diameter of half product, the control of the steel cord torsion, the control of the pre deformation, and the torsion of the product. Results show that when the diameter of half product increased, the compression ratio increased, and the breaking load of steel cord reduced; The 7×(3 +9+15×0.245)+0.245HT steel cord torsion can be controlled by 7×(3+9+15×0.245) torsion , and these is a polynomial relationship between them; The deformation of 3+9+15×0.245 cord has a great influence on the forming quality of the finished product. With the increasing of pre deformation, inner core strand indentation is small, which has a certain linear relationship; by simulating the production process of customer to determine the torsion target. The finished product properties of specimens meet the standards, and can be used for 40.00R57 all steel giant OTR ra