舵机安装说明书porsgruun+steering+gear.pdf

SHIPYARD’S MANUAL FOR PORSGRUNN ROTARY VANE STEERING GEAR Shipyard’s Manual INDEX INDEX 2 1 INTRODUCTION 3 1.1 Storage of the Steering Gear and Steering Gear Parts 3 1.2 Lifting of the Steering Gear and the Hydraulic Power Units (HPU’s) 4 1.3 Earthing of the Rudder Stock 5 2 REFERENCE DRAWING 6 3 PRELIMINARIES 7 3.1 Fitting of the Friction Connection 7 3.2 Preparation of the Steering Gear Foundation 8 3.2. 1 Casting 8 3.2.2 Steel chocks 8 4 INSTALLATION 9 4.1 Installation and Alignment of the Actuator 9 4. 1.1 Adjustment and entering of the actuator to the rudder stock9 4.1.2 Pull up using the oil injection method9 4. 1.3 Mounting the actuator to the foundation/deck. 12 4.2 Installation of the Lower Packing Gland and the Packings 13 4.3 Installation of the Hydraulic Power Units (HPU’s) 14 4.4 Pipe Installation 16 4.4. 1 When the HPU’s are mounted directly on the steering gear unit 16 4.4.2 When the HPU’s are mounted on deck 16 4.5 Installation of the Mechanical Rudder Angle Indicator 17 4.6 Installation of the Feedback Units and the Rudder Angle Transmitters 18 4.7 Electrical Part 19 4.7.1 General 19 4.7.2 Electrical Installation 19 5 START UP 20 5.1 Oil filling 20 5.2 Pre-Commissioning 20 5.3 Commissioning 21 2 Shipyard’s Manual 1 INTRODUCTION This manual shall give the installation contractors of the Porsgrunn Rotary Vane Steering Gear all information they need to perform a correct installation of the product. The Installatio