关于使用矩阵评估法对二催化安全生产问题的探讨研究.pdfVIP

2008 年中国过程系统工程年会会议论文集 关于使用矩阵评估法对二催化安全生产问题的探讨 龚望欣，刘垚，张启敏 （ 中石化北京燕山分公司炼油厂，北京 102503 ） 摘要：北京燕山分公司炼油厂二催化在 1998 年改造后是国内第一套大庆全减压渣油催化裂化，是当时国内掺渣水平最 高的催化裂化装置，在国内首次使用了富氧再生和 VQS 旋风分离器，具备了高风险的典型特征。二催化从 1998 年以 来的连续五个开工周期都不超过 17 个月，因此使用矩阵分析法对二催化进行风险分析有很好的现实意义。通过风险分 析，发现了二催化跑催化剂是高风险事件，因设备腐蚀发生泄漏是中度高风险事件，气压机事故停机、烟机事故停机、 泵故障、停电事故是中等风险，增压机事故停机、外取热滑阀波动、主风机事故停机、反再系统泄漏和晃电事故，以及 其它未提及事件是低风险事故。通过实施风险矩阵分析，对二催化各项生产风险会有更高的认识，对生产具有良好的指 导意义。 关键词：二催化； 风险评估； 矩阵法；生产安全 中图分类号： 文献标识码：A 文章编号：0438-1157(2006)00-0000-00 Discussion of Matrix Assessment on Operation Security in FCCU#2 Gong Wangxin, Liu Yao, Zhang Qimin （Refinery of SINOPEC YANSAN Division, Beijing , 102503,CHINA) Abstract: FCCU#2 is the first Daqing VRFCC unit with highest residue blending proportion and the first unit applying O2 enrichment technologies and VQS vortex separator in China after revamp in 1998, which means it is high risk typically. The whole 5 successive operating period lasted less than 17 months from 1998. Therefore, the application of matrix assessment is available to FCCU#2 risk analysis. Through the assessment it is found that the catalyst damp of FCCU#2 is highest risk accident. Leaking due to corrosion of equipments is medium high. Accidental Shutdown of wet gas compressor, flue gas expander, pump and power are medium. Accidental Shutdown of supercharger and main air blower, external cooler slide valve upset, leak of reactor-regenerator, electricity dazzling and other accidents not mentioned are low. By the use of matrix assessment, we can acquire more about the operation risk of FCCU#2 and it will help normal operation of the unit. Key words: FCCU#2；Risk assessment ；Matrix Assessment ；Production Security 引 言