Chapter 5 Continuous Flow Manufacturing 连续流程生产 现场管理 教学课件.pptVIP

Chapter 5 Continuous FlowManufacturing连续流程生产 Topics Overview of CFM Basic “U-Shape” OVERVIEW概述 Continuous Flow连续流程 Continuous flow is defined as movement of material from value-added process to value-added process without transport time or storage in buffers.连续流程是指材料从一个增值流程到另一个增值流程的流转，中间未经过运输和储存过程。 Processes are organized such that one person can build the entire product. If volume increases, additional people are added to match the takt time.加工程序是这样组织的：一个人就能完成整个产品的生产。如果工作量增加，会有其他的人加入，以在规定的任务时间内完成工作。 TRADITIONAL CONTINUOUS FLOW Continuous Flow – Key Terms Takt time is the tool to link production to the customer by matching the pace of production to the pace of actual final sales. Takt time is the total time available to produce products divided by total customer requirements. 生产节拍是根据实际最终销售量的节奏调整生产的节奏，是联系生产和消费者之间的工具。生产节拍：可用时间除以客户的总需求。 Cell is a group of dissimilar, dedicated equipment that are installed right next to each other, through which parts are processed in a continuous flow without the operator waiting or accumulating inventory. 生产单元就是一组不同的、专业的设备相邻安装，零部通过它在连续流程中加工生产，无须操作人员等待或堆积存货。 Cell Layout: Basic “U-Shape”生产单元布局:U形 Connect processes with same volume requirements 各道加工程序的需求量相同 Machines set up in sequence of operation 按照操作的顺序安装机器。 1-by-1 production within cell: 1 out 1 in 在车间中一对一的生产：一出 一进 Continuous Flow – Key Terms Categories of Work Motion Continuous Flow Is Not New连续流程不是新鲜事物 Henry Ford – Pioneer of Continuous Flow 亨利 福特-连续流程的先驱 In the beginning, cars were built on one spot and the workers moved from car to car. 开始汽车是在一个地点建造，工人们在汽车中穿梭。 Continuous Flow – More Efficient Faster连续流程-效率更高速度更快 Continuous Flow is One ofFour Key Lean Principles Eliminate Waste (waste being anything that does not add value to the product). 消除损耗(损耗是不能给产品增加价值的任何事物)。 Make the product continuously flow through the process (make-one-move-one). 让产品在加工过程中持续流动。 Don’t overproduce (make only what the next process needs when it needs it). 不要生产过剩(当下一道程序需要时，仅