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微注射浇注系统对微制件熔接缝形成的影响的模拟研究
28 / 2008 3
Simulation of Micropart. s Weld Lines by Injection Molding
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AI Ya-chun, WANG Yun, ZHOU Jian-zhong
( School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013,Zhejiang, China)
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: T Q311 : A : 1001-4381( 2008)03-0028-04
Abstract: With the increasing demands of plastic microparts, microinjection process is becoming the
focus as it is the main method for producing the microparts with high precision in batch. However,
compared with the conventional injection process, the minimization of parts. dimensions has brought
the problems such as the theory, process, equipment and measurement. As the gating system, the
positions and numbers of melding lines are the main concerns influencing the microparts quality. In
this paper, the numerical simulation has been carried on to obtain the process parameters difference
between the microinjection and conventional injection. T he results show that the temperature, pres-
sure and velocity of microinjection are higher than conventional process, and the temperature is the
key factor to ensure the success of microinjection. Furthermore, the mould temperature should be
high than the vitrification point of polymeric material, and the temperature of microparts needs to be
control efficiently.
Key words: microinjection molding; meld lines; gate; micro-runner; MEMS
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