红外线加热搅拌焊接之研究.PDFVIP

紅外線加熱攪拌焊接之研究 黎明技術學院機械系 陳立春 紅外線加熱攪拌焊接不同於摩擦攪拌焊接(friction stir welding)利用 摩擦發熱而後攪拌之焊接原理，紅外線加熱攪拌焊接製程是利用紅外線聚焦加 熱原理將金屬接縫加熱至塑性狀態後再予攪拌接合，將傳統摩擦攪拌焊接之加 熱與攪拌二種製程分離，免除因摩擦攪拌焊接須要強固機體所造成之便，且 增廣了固相接合(solid state welding)製程控制之自由度及在工業上應用之廣 度。本紅外線加熱攪拌焊接設備包括： 一.紅外線加熱爐 二. 攪拌工具。紅 外線加熱爐內有紅外線發射體，凹面鏡，及吸收紅外線石墨黑體。攪拌工具是 由： VS馬達、攪拌動力軸、攪拌軸瓣組立及 RF 溫度感測器所組合。 關鍵字：固相焊接 紅外線 攪拌焊接 This is a new attempt to improve the friction stir welding process, it separates heating function from the friction stir welding process. Due to independent heating and stirring functions, this join technology can eliminate heavy structure and backing anvil requirement for welding device and provide more degrees of freedom for process control. The infrared rays can be easily focused at the join line of two metals, so as to heat join line to a solid-state temperature and create a plasticized region in the workpiece material promptly. After a probe of the stirring tool enters and stirs this region, the join line will be solidified together, because it is joined at solid-state temperature, there is no residual stress in heating affected zone induced by phase transformation. This proposal includes the following stage; the first is the design, manufacture and assembly of the welding facility, the second is parameter analysis of thermal and stirring in the join process, the third is the application study on industrial for this process. It is expected that the technology will offer an exciting alternative to current fusion and friction stir welding technologies and enables a superior joining method by allowing manufacturers to join dissimilar materials and to weld at high rate. Key word: infrared rays solidified weld stir welding 1 前言： 1991年英國劍橋大學發明了一種焊接方法稱為摩擦攪拌焊接 (friction stir welding)簡稱為FSW，此焊接法是利用一支兼具有摩擦 與攪拌功能之棒狀