热轧制程侧导板与边轧机对钢胚形状及反作用力之影响TheEffectof.PDF

第十六屆 2011SIMULIA (Abaqus) Taiwan Users’ Conference 熱軋製程側導板與邊軋機對鋼胚形狀及反作用力之影響 The Effect of Side Guides and Vertical Rolls on the Slab Shape and the Reactions during Hot Rolling 1 2 2 3 敖仲寧許涵剴, 戴瑋廷, 葉彥良, 1 中正大學機械學系教授 2 中正大學機械學系研究生 3 中國鋼鐵股份有限公司鋼鋁研發處研究員 摘要 利用有限元素軟體 ABAQUS模擬熱軋生產線，其模型包括平軋機、邊軋機與側導板，在 模擬過程中側導板藉由調整開度矯正鋼胚外形之側彎量，邊軋機開度皆固定進而裁減鋼胚寬 度並拘束鋼胚軋延方向。熱軋生產線之加熱爐位於生產線側邊，故鋼胚由加熱爐移置產線後 可能會產生寬度方向溫度梯度，導致再經軋延後會產生縱向彎曲 (Camber)及楔形截面(Wedge) 現象，故探討側導板及邊軋機對鋼胚縱向彎曲及楔形截面之胚形矯正的機制。模擬過程中由 改變側導板與邊軋機的參數進行模擬，並找出鋼胚軋延時的中心線路徑、側導板與邊軋機所 受的作用力歷程和鋼胚最大裁減處的應力、應變及平軋輥之軋延力變化，進而了解鋼胚軋延 過程中輥輪側導板與邊軋機上的反作用力及軋延後鋼胚胚形之改善。 關鍵字： 熱軋側導板、鋼胚邊軋製程、鋼胚縱向彎曲、有限元素法 ABSTRACT Finite element analysis using ABAQUS was applied to simulate the hot rolling process. The model includes horizontal rolls, vertical rolls and a pair of side guides. Durinng rolling the process the side guides corrected slab shape by adjustment the opening. The vertical rolls reduced slab width and constrain rolling direction by fixed the opening. The furnace of the hot roll line is located on one side of the line, the slab may experience a temperature gradient prior to hot rolling. The temperature gradient on the slab may cause camber along longitudinal direction and wedge of the transverse section after sizing press and horizontal rolling. During simulation the process parameters of the side guides and vertical rolls were varied to find the effect of side guides and vertical rolls on the slab shape and the reactions during hot rolling process. Keywords: side guide, vertical roll, camber, wedge, hot rolling