精益介绍.pptVIP

Definition the Lean Manufacturing精益生产定义 An operational philosophy that requires shorter lead-times to deliver products and services with high quality and low costs through the improvement of the processes by eliminating wastes in the value stream. 一个在价值流中消除浪费来改进流程的体系，它要求高质量低成本地在更短的交货周期下交付产品和服务 Order 订单 Cash 现金 All we’re trying to do is to shorten the timeline…” 我们设法所作的就是缩短时间 Taiichi Ohno 大野耐一 Lead-time 交货周期 Value Stream 价值流 PRESS SHOP 冲压车间 WELDING 焊接 ASSEMBLY 装配 PROCESS 工序 PROCESS 工序 PROCESS 工序 VALUE STREAM 价值流 CUSTOMER 客户 FINISHED GOODS 成品 RAW MATERIAL 原料 Value Stream Definition 价值流定义 All the product value added or non-value added stages since the moment when it enters as raw material until it transform itself in finished goods and it is delivered to the customer. 产品增值或非增值的全部阶段（从原料直到转化为成品然后交付给客户的活动） How Lean became famous? 精益生产如何闻名? The 70’s 在七十年代 War in the Middle East 中东战争 Oil Shortage 原油紧张 Oil price had a strong increase 油价强烈上涨 In the US sales of high consumption vehicles fall dramatically 美国汽车销量剧减 Toyota and Honda offered cars with: 丰田和本田提供这样的汽车: Low fuel consumption 低耗油量 High quality 高质量 Competitive prices 有竞争性的价格 Their market share grew up fast to reach 30% of the US market 他们的市场份额飞速成长到美国市场的30% Late 70’s and beginning of the 80’s 70年代末80年代初 Companies started to visit plants w/ TPS to understand the basis of their success 许多公司拜访应用丰田生产方式的工厂来学习他们成功的原理 The Lean Tools 精益生产工具 Several companies started to apply the lean tools. 一些公司开始应用精益生产工具 However few companies come near to Toyota’s performance. 但是只有甚少的公司能接近丰田的表现 Why? 为什么? What many companies do?好多公司怎么做？ Choose tools of random form and apply them in isolated points of the value stream. 随机选择工具然后在价值流中的孤立点中应用它们 Forgetting that the application of the tools must give to the customers 忘记了应用这些工具必须给顾客带来： What they want 他们所需要的东西 When they want 他们需要的时候 The amount they want 他们需要的数量 Without wastes 没有浪费 下一步我们 可以试一试 The Lean Tools 精益生产工具 And some others didn’t even try. 其他公司甚至都没尝试 Justification Paradi