聚酯处理釜毕业设计说明书.doc

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摘 要 搅拌釜式反应器适用于各种物性和各种操作条件的反应过程,广泛应用于合成塑料、合成纤维、合成橡胶、医药、农药、化肥、冶金、废水处理等行业。本次设计的聚酯处理釜属于搅拌器一类的化工设备,通过桨叶进行搅拌,使聚酯与氮气混合均匀,使氮气在聚酯中很好的融合与分散,同时强化相间的传热传质(研究表明:向酯化反应器通入氮气,有利于提高聚酯酯化反应速度,平均酯化反应速度比常规工艺提高19.18%。其中,向酯化反应器气相通入氮气,酯化反应速度比常规工艺提高27.7%。)。 搅拌设备在工业生产中应用广泛,化工生产及化工工艺过程中的各种化学变化都以参加反应物料的充分混合为前提。本次设计在安全可靠的基础上采用了合理的结构设计,并对主要受压元件,如筒体、封头、夹套厚度均做了详细的强度计算及校核。搅拌装置设计部分主要完成搅拌器、减速器、电动机等的选型以及搅拌轴的直径设计与校核。 本次设计选用的六直叶圆盘涡轮式搅拌器,是应用较广的一种搅拌器,能有效的完成几乎所有的搅拌操作,并能处理黏度范围很广的流体。为了避免罐内形成涡旋,削弱反应液的切向流,在罐壁沿周向均布4个挡板。 关键词:筒体;封头;搅拌器;夹套;减速机 Abstract Stirred tank reactor is applicable to various physical properties and reactions of various operating conditions,widely used in synthetic plastics, synthetic fibers, synthetic rubber, pharmaceuticals, pesticides, fertilizer, metallurgy, waste water treatment and other industries.The design of the polyester processing vessel is a class of chemical equipment, mixer,paddle for stirring through to participate in reactions of polyester mixed with nitrogen,so nitrogen in the polyester of good intergration and decentralization,enhanced heat and mass transfer between phases(The result shows that:Passing Nitrogen into the esterification reactor will help improve the speed of polyester esterification,the average esterification rate increased 19.18% than the conventional process.Among them,the esterification reactor with nitrogen,the esterification process increased faster than 27.7%). Mixing equipment is widely used in industrial production,chemical production and chemical processes in the various chemical changes of materials are to participate in the reaction mix as the premise.The design is based on the use of secure reasonable structure design,the main pressure components such as cylinder,head,jacket thickness in detail the strength calculation and checking.Agitator design part mainly completed the tlender, reducer, motor and other selection,and the diameter of shaft design and verification. This design selected six-vertical-leaf disk turbine agitato

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