系泊链钢的摩擦磨损与性能分析-friction and wear and performance analysis of mooring chain steel.docxVIP

摘要 摘要 摘 要 随着陆上及浅海油气资源日益贫乏，向深海发展已成为必然趋势。随着海洋资源 的开发，海洋工程平台、大型海洋工程辅助船舶及相关产业得到快速发展。高级别的 系泊链主要用于海洋工程平台及其装备在海洋中的系泊固定。系泊链的工作环境特别 恶劣，除承受平台的静载荷作用外，还承受环境载荷作用，如风力、波浪力和流力。 在这些力的作用下，使锚链产生摩擦磨损，从而可能导致锚链的失效，直接影响海洋 工程平台及其装备的安全性、可靠性。因此系泊链钢不仅要求具有高的强度（包括疲 劳强度）、韧性，还要求具有良好的抗摩擦磨损性能。本文对国内R4级系泊链钢的热 处理工艺、摩擦磨损性能进行了比较系统的研究。 研究结果表明：在磨粒磨损试验中，22MnCrNiMo 钢的磨损机制为显微切削机理 和犁削变形机理。随着载荷的增加，22MnCrNiMo 钢的磨损量显著增加。当载荷为 3N 时，试样的表面磨痕较浅，由切削机制产生的“切屑”非常少，而“推犁薄片”数量多， 尺寸小，形状多呈细长条状。当载荷为 8N 和 13N 时，表面磨痕变深，磨损表面存在 有由磨粒显微切削作用形成的轮廓较清晰的沟槽，同时也存在有金属被磨粒的塑性变 形犁作用，磨屑脱落后留下的裂纹。在冲击滑动摩擦磨损试验中，随着冲击载荷的增 加，试样的磨损形貌生了明显的变化。当冲击功为 2J 时，试样的磨损表面有大量的剥 落坑，但剥落坑浅而小，材料流失严重。当冲击功为 3J 时，试样的磨损表面基本上没 有剥落坑或剥落坑较少，材料耐磨性变好。当冲击功为 4J 时，试样的磨损表面剥落坑 面积较大，数量增加，材料的磨损量增加。 关键词：22MnCrNiMo 钢；热处理；磨损机制；磨粒磨损；冲击滑动磨损 Ⅰ Abs Abstract Abstract With oil and gas resources on land and epicontinental sea poor increasingly，to the deep sea development has become an inevitable trend．With the development of marine resources，marine engineering platform，auxiliary ships of large marine engineering and related industries developed rapidly．Fixation of marine engineering platforms and equipments depends on high-level mooring chain．It is used in bad service condition which not only for a long time to withstand static load of platform, but also to withstand load of environment，such as Wind, wave force and current force．The chain takes place Friction wear under the load，which lead to the failure of high-level mooring chain and directly impact on safety and reliability of marine engineering Platform．The mooring chain steel requires not only high strength (including the fatigue strength)and toughness，but also requires anti-friction and wear properties．Heat treatment process of steel of domestic R4 mooring chain and friction and wear properties were systematically studied． The results show that，in the abrasive wear test，the wear mechanism of the 22MnCrNiMo steel is Micro cutting mechanism and plowing deformation mechanism．With the load increasing，the wear extent of 22MnCrNiMo steel has incre