【毕业论文】山字形芯片跳步模具设计.doc

哈尔滨工业大学工学硕士学位论文 - PAGE II - - PAGE II - 山字形芯片跳步模具设计 摘要 山字形芯片作为变压器等能源转换机械的重要部件，在工业上用量巨大，且作用关键。其加工精度和表面粗糙度将直接影响机械的性能，特别是用在变压器等能源转化装置之上时，转换的效率必须保证。因此，如何做到大批量、高精度的高效生产山字形芯片，一直以来都是机械工作者的的目标。 本次设计是利用冷冲压技术完成山字形芯片的高效、大批量加工，具体采用跳步模。在设计过程中，通过了解和掌握冲压模具材料及连续冲压模具设计的有关知识，首先进行山字形芯片的加工的工艺分析、精度和粗糙度、材料和最终工艺方案的确定；接下来对模具进行总体结构设计，完成模具的操作和定位方式、卸料与出料方式、模具类型及精度的确定；再对模具冲压力、凹模刃口尺寸及公差进行计算，并以此为根据初选压力机；最后，完成模具设计的主体部分，主要包括凹模设计、凸模设计、坚固件及定位件的选择、卸料与出料零件的选用、模架及其他模具零件的选择主要完成了模具的工作零件、定位零件、导向零件和装配零件的设计，并利用Pro/E软件进行三维造型及工作过程的动画仿真。 关键词　山字形芯片；冷冲压；跳步模；Pro/E Design of Progressive Die for the Hill Shape Chip Abstract Hill shaped chip transformers and other energy conversion as an important component of machinery, huge consumption in industry and the key role. The machining accuracy and surface roughness will directly affect the mechanical properties, especially used in transformers and other energy conversion devices on, the conversion efficiency must be guaranteed. Therefore, how to do high-volume, high accuracy and efficient production of mountain shaped chips, has been the goal of mechanical workers. This design is the use of cold stamping technology to complete high mountain shaped chips, high-volume processing, and specific step by jumping mode. In the design process, through understanding and knowledge of materials and continuous stamping die stamping die design knowledge, the first mountain shaped chips for analysis of the technology of processing, accuracy and roughness, materials and programs to determine the final process; Next, the mold overall structure of the design, operation and location of the completion of the mold form, discharge with a feeding method, the mold to determine the type and accuracy; and then pressure washed the mold, die cutting edge dimension and tolerances are calculated, and build upon the primary pressure machine; Finally, to complete the main part of the mold design, including die design, punch design, rugged components and positioning parts of the selection, unloading