发动机缸体再制造清洁工艺与设备研究-机械工程专业论文.docxVIP

发动机缸体再制造清洁工艺与设备研究 摘 要 制造就是将原生态的材料经过一系列的工艺流程加工制作成所设计的产品，而再 制造则是将到达使用寿命的退役产品通过拆卸、清洗、加工、重新装配、调整测试等 一系列工艺使其在质量上、性能上达到甚至超过原产品的一项工程技术。再制造不仅 仅是大量报废机电产品实现资源化利用的最佳途径，而且对我国实现节能减排意义重 大[1]。我国的再制造产业还处于初级阶段，基础理论和技术研究基础相对比较薄弱， 所以在关键工序上使用的设备大部分还来源于国外，再制造成本高。因此，为了提高 再制造质量，降低成本，对再制造技术进行研究并开发精度高、性价比高、环保好的 设备显得尤为重要[2]。 本文以发动机缸体为例，主要介绍了企业目前对缸体再制造的多种清洁工艺，以 及优缺点和相关参数。为了使发动机缸体表面以及油道的清洁更加智能化，在原来开 发的清洁设备上做了改进，用 PLC 替代了传统的控制方式，并完成了整个设备控制的 设计和制造。清洁设备是否能够达到清洁要求，文章对缸体油道清洁过程的流动进行 了 CFD 分析，对优化清洁工艺提供了有力的理论依据。最后，指出本文的不足之处以 及对本文的可持续性研究提出了希望。 关键词： 再制造，清洁工艺，设备，PLC 控制，有限元分析 I REMANUFACTURING CLEARING TECHNOLOGY AND EQUIPMENT RESEARCH OF ENGINE CYLINDER BLOCK ABSTRACT Manufacturing is the process from raw material to finished products, but re manufacturing is an engineering technology will to make retired products to achieve or exceed original level through disassembly, cleaning inspection, repair, assembly, adjustment test etc. Remanufacturing is not only the best way to realize the resource utilization for large amount of waste electromechanical products, but also contribution to Chinas energy-saving emission reduction. Now remanufacturing industry is still at the primary stage in China, the basic theory and technology research is relatively weak, so the key process equipment mostly relied on abroad and the manufacturing cost is high. Therefore, in order to improve the manufacturing quality and reduce the cost of manufacturing, it is very important to research and develop high precision, high performance, reasonable price and environmental friendly equipment. In this paper we took cylinder as an example, mainly introduced a variety of clean technology cleaning process, as well as the advantages and disadvantages and related parameters. In order to make the cylinder surface and pipe cleaning more intelligent, we improved the equipment based on original one, the traditional control mode was replaced by PLC and also completed the design and manufacture of the equipment and whether the cleaning equipme