精益生产之超市系统.pptxVIP

Supermarket System超市系统Activity SW No.: 4.5.7 Supermarket SystemRevision #: 004Last improved: 06-Aug-2013Improved by: A. MeesterObjectives of this Module这个模块的目标Participants will be able to: 参与者能够Identify where supermarkets are needed within a value stream to support a pull system识别出在价值流的哪里需要设置超市来支持拉动系统Use the PFEP database to correctly size and maintain supermarkets使用PFEP数据库来正确的估算及维护超市Link supermarkets to the overall kanban systems and conveyance routes将超市与整个看板体系及运输路线链接起来Topics主题What is a Supermarket?什么是超市？Three Steps of Supermarket Design超市设计的3大步骤Supermarket Location 超市地址Supermarket Sizing超市大小PFEP (Plan for Every Part) Database PFEP数据库Design Delivery Routes设计交付路线Running the Supermarket 运行超市Group Exercises 团队练习Jargon Buster PFEP?Supermarket?Address system?Jargon Buster专业术语Supermarket超市PFEP (Plan for Every Part) 单个零件计划Address system地址系统Kanban看板Routes路线VMI供应商管理库存What is a Supermarket?什么是超市Shipping 出货Raw materials原材料Supermarkets超市Operation 工序10Operation工序 20In-process stock在制品库存Finished goods成品PULL拉动What is a Supermarket?什么是超市？A deliberately designed material stores area with controlled quantities of materials 故意设定的区域储存可控数量的材料The downstream process takes what is needed and the supermarket owner (the upstream process) replenishments下游工序拿取需要的材料，超市的所有人（上游工序）进行补料Unlike traditional stores area, no order forms, paperwork transactions, or stock requisitions are needed other than kanban不同于传统的储存区域，没有除看板以外的订单格式， 纸质的交割或者物料申请CellCell11443322761453453234321234321234321234321761761761761234234234234234234234234234234234234Kanban Post看板架234234234234234321321321Kanban Post看板架What is a Supermarket?什么是超市Parts Supermarket零件超市Raw Materials Supermarket原材料超市Heijunka Box23154Finished Goods Supermarket成品超市What is a Supermarket?什么是超市？A material stores area which:物料储存区：Puts material close to point of use将物料放置在靠近使用点Eliminates shortages消除物料短缺现象Sets minimum and maximum levels for inventory设定最大库存及最小库存量Uses floor space efficiently更有效的利用空间Simplifies ordering and material handling订购及物料搬运简单化Removes non