物料需求计划MaterialRequirementsPlanning.PPT

* 4 4 * 5 5 * 6 6 * 7 7 * 8 8 * 9 9 * 10 10 * 11 11 * 12 12 * 13 13 * 14 14 * 15 15 * 15 15 * 17 17 * 18 18 * 19 19 * 20 20 * 21 21 21 21 21 21 21 21 21 21 * 22 22 * 23 23 A(2) X It takes 2 A’s for each X B(1) A(2) X It takes 1 B for each X A(2) B(1) X C(3) It takes 3 C’s for each A A(2) B(1) D(5) C(2) X C(3) It takes 5 D’s for each B * Fang Aihua Wuhan University * Closed Loop MRP MRP-II 闭环MRP MRP-II * Fang Aihua Wuhan University * Closed Loop MRP Production Planning Master Production Scheduling Material Requirements Planning Capacity Requirements Planning Realistic? No Feedback Execute: Capacity Plans Material Plans Yes Feedback * Fang Aihua Wuhan University * Level Capacity平衡生产能力 Capacity 生产能力 Load 生产任务 / 负荷 * Fang Aihua Wuhan University * Computing Work Center Load加工中心的工作负荷计算 Total work at each work center Standard setup time Run time per piece 每个加工中心的总工作负荷 准备时间 加工时间 * Fang Aihua Wuhan University * Computing Work Center Capacity 加工中心的工作能力计算 The available capacity in standard hours at each work center (161.5 hrs) Five-day week 2 shifts 10 hours/shift 2 machines Machine utilization 85% Machine efficiency 95% 每个加工中心的总工作能力 5天工作制 2 班倒 10 小时/班次 2 台设备 设备利用率 85% 设备效率 95% * Fang Aihua Wuhan University * Level Capacity平衡生产能力 Standard hours Week 1 Week 2 Week 3 Capacity 161.5 137.8 190.3 128.8 * Fang Aihua Wuhan University * Manufacturing Resource Planning 制造资源计划(MRP II) Goal: Plan and monitor all resources of a manufacturing firm (closed loop): manufacturing marketing finance engineering Simulate the manufacturing system 目标：计划与控制整个制造系统: 制造 营销 理财 工程 制造系统仿真 * Fang Aihua Wuhan University * Embedding JIT into MRP将JIT引入 MRP系统 Inventory 常规库存 Temporary storage 临时库存 * Fang Aihua Wuhan University * Lot Sizing in MRP SystemMRP系统中的订购批量 Lot-for-lot (L4L) Economic order quantity(EOQ) Least total cost(LTC) Least unit cost(LUC) 按需确定批量 经济采购批量 最小总费用 最小单位费用 * Fang Aihua Wuhan University * Where MRP ERP Can Be Used MRP ER