轮型铸件充型过程的数值模拟.pdfVIP

轮型铸件充型过程的数值模拟 轮型铸件充型过程的数值模拟 摘要 铸造过程数值模拟技术是当今公认的材料科学的重要前沿领域，主要包含铸 件充型、凝固过程、缩松缩孔的预测、应力场、热裂、微观组织的计算机模拟以 及计算机模拟软件开发等研究内容。铸造过程的数值模拟可以定量地揭示很多铸 造工艺参数对充型与凝固过程的影响规律，从而为铸造工艺参数优化提供有价值 的决策依据。本课题以电梯曳引轮铸件为模拟对象，采用商用软件Solidworks 对其铸件模型及其浇注系统、补缩系统进行三维建模，并将该造型结果导入 ProCAST，而后用ProCAST 软件对该铸件的充型与凝固过程进行数值模拟，根 据模拟情况对其模型进行优化，最后研究不同的浇注温度、浇注速度、冒口大小 等工艺参数对该铸件充型与凝固过程的影响。结果表明浇注温度过低可能会导致 浇不足，过高会导致补缩不良，产生缩孔，浇注速度过慢也可能会导致浇不足， 过快会导致容易卷入气泡和夹杂等，冒口尺寸的不同也会对充型与凝固过程造成 不同的影响。 关键词：电梯曳引轮，Solidworks，ProCAST，数值模拟，充型与凝固 轮型铸件充型过程的数值模拟 NUMERICALSIMULATIONOFFILLINGPROCESSOF WHEELSHEPED CASTINGS ABSTRACT Numerical simulation technology of castingprocess is currently recognized asan important frontier field of materials science, which includes casting filling and solidification processes, prediction of shrinkage porosity, stress field, hot crack, computer simulation of microstructure and software development. Numerical simulation of casting process can quantitatively reveal the influnence of many casting process parameters on the filling and solidification processes,thus providing valuable decision-making basis for casting process parameters optimization. The research in this paper useswheel shaped casting as simulation object,andthe 3D-modeling ofthe casting system was built using the commercial software Solidworks, then the modeling file was imported into ProCAST, through which the meshing and pre-processing and temperature field, velocity field and stress field were simulated, The effect of different pouring temperature,casting speed, riser size on the filling and solidification processes of castings were studied. The results show that if pouring temperature is too low misrun will occur, and too high pouring temperature will lead to poor feedin