超大高径比棒料连续镦粗工艺及材料变形规律.pdf

精 密 成 形 工 程 第 9 卷 第 5 期 148 JOURNAL OF NETSHAPE FORMING ENGINEERING 2017 年 09 月 工艺优化设计 超大高径比棒料连续镦粗工艺及材料变形规律 1 2 2 2 2 1 陈孝学 ，程仁策 ，吕正风 ，赵巍 ，焦娟娟 ，赵国群 （1.山东大学 材料科学与工程学院，济南 250061； 2.山东南山铝业股份有限公司，山东 烟台 265713） 摘要：目的 研究超大高径比棒料连续镦粗制坯的工艺方法及变形规律。方法 通过设计带有一定锥度的 可拆卸凸凹模模块对坯料失稳进行约束，通过选择合适的锥度、镦粗次数和锻造速度，避免折叠现象的 产生，并研究棒料断面不平整对变形失稳的影响。结果 与常规镦粗方法相比，可有效提高镦粗变形的 均匀性。结论 提出了一种适用于超大高径比棒料连续镦粗的锥形模具结构及其成形工艺方法。 关键词：大高径比；锥形模具；镦粗工艺；失稳；钛合金 DOI ：10.3969/j.issn.1674-6457.2017.05.022 中图分类号：TG316 文献标识码：A 文章编号：1674-6457(2017)05-0148-06 Continuous Upsetting Process and Material Deformation Rule of Large Height-diameter Ratio Bars 1 2 2 2 2 1 CHEN Xiao-xue , CHENG Ren-ce , LYU Zheng-feng , ZHAO Wei , JIAO Juan-juan , ZHAO Guo-qun (1.School of Material Science and Engineering, Shandong University, Jinan 250061, China; 2.Shandong Nanshan Aluminum Co., Ltd., Yantai 265713, China) ABSTRACT: The paper aims to study the continuous upsetting process and the material deformation rules of large height-diameter ratio bars. A series of detachable upper punch and lower die modules with a certain taper were designed to con- strain the instability of bars. By choosing appropriate taper, upsetting times and forging speed, the folding phenomenon could be avoided effectively. Influences of bar cross section on deformation instability were also studied. Compared with the convention- al upsetting method, the forming process and die presented in this