热浸渗铝制备Fe鄄Al合金层温度鄄应力场有限元分析-表面技术.PDF

摇摇摇 32 黄敦伟等摇 热浸渗铝制备Fe鄄Al合金层温度鄄应力场有限元分析 热浸渗铝制备Fe鄄Al合金层温度鄄应力场有限元分析 黄敦伟,侯新瑞,胡爱萍 (常州大学 机械工程学院,常州213016) 摘摇 要: 目的摇 分析渗层厚度、加热温度及加热时间对渗层温度场鄄应力场的影响规律。 方法摇 利用 ANSYS有限元软件对热浸处理制备Fe鄄Al合金层进行建模,计算铝的焓值,采用间接耦合法计算渗层应 力。 结果摇 沿X 轴方向,温度变化趋势大体上一致,均表现出上升的趋势,局部出现温度突变现象;渗层 最高温度(935.528 益)与加热温度(950 益)相差15 益,温度损失约1.52%;不同厚度下温度的变化趋势 均为递减,当厚度为200 滋m 时,温度递减的趋势平稳,未出现峰值;随着渗层厚度的增加,应力值先增加, 后减小,而后再增加。 结论摇 考虑应力、厚度对渗层性能的影响因素,渗层最佳厚度应为200 滋m。 关键词:有限元分析;热浸处理;Fe鄄Al合金层;温度场;应力场 中图分类号:TG174.445摇 摇 摇 文献标识码:A摇 摇 摇 文章编号:1001鄄3660(2013)06鄄0032鄄05 Finite Element Analysis on Temperature鄄stress Field of the Fe鄄Al Alloy Layer Prepared by the Hot Dipping Process HUANGDun鄄wei,HOUXin鄄rui,HUAi鄄ping (College of Mechanical Engineering,Changzhou University,Changzhou213016,China) ABSTRACT:Objective摇 To analyze thedistributionlawsof thetemperaturefieldandtheresidual stressfieldbythe thickness,the heating temperature andheatingtimeof thepermeability layer. Methods摇 Thefinite elementssoftware of ANSYSwasusedto simulatetheFe鄄Al alloy layerpreparedbythehot dippingprocess. Enthalpy valueof aluminum was calculated,andthepermeability layer stresswasobtainedusingthe indirect coupling method. Results摇 Thetem鄄 perature changesof thealloy layer intheX鄄axisdirectionpresentedarisingtrend,withtemperaturejumpphenomenon in some parts. Thedifferencebetweenthehighesttemperatureof thepermeabilitylayer (935.528 益)andtheheating temperature (950 益) was 15 益,resulting in a temperature loss of about 1.52%. The temperature showed a down鄄 ward trend in alloy layerswith different thickness,and when the thickness was200 滋m,the decreasing trend of the temperaturebecamesmoothwithout appearanceof peaks. Withtheincreaseof thecoatingthickness,thestressfirst in鄄 creased and then