超声切割铝蜂窝试验研究-机械工程学报.PDFVIP

第 53 卷第 19 期 机 械 工 程 学 报 Vol.53 No.19 2017 年 10 月 JOURNAL OF MECHANICAL ENGINEERING Oct. 2 0 1 7 DOI ：10.3901/JME.2017.19.128 超声切割铝蜂窝试验研究* 孙健淞 董志刚 王毅丹 刘津廷 秦 炎 康仁科 (大连理工大学精密与特种加工教育部重点实验室 大连 116024) 摘要：超声切割技术作为快速发展的加工工艺，越来越广泛地应用于复合材料的加工，尤其是以纸蜂窝材料为代表的弱刚度 复合材料。开展了超声切割铝蜂窝试验研究，通过分析不同振幅、不同进给速度下的切割力、超声切割后蜂窝工件的宏观和 微观形貌，验证了超声切割铝蜂窝的可行性和优势。试验结果显示，超声切割后蜂窝宏观结构无明显破坏，无明显毛刺毛边 产生，提高超声振幅和进给速度可以改善蜂窝切割后微观表面形貌；刀具的超声振动可以显著减小切割力，且在相同进给速 度下随着超声振幅的提高，切割力变小；在相同超声振幅下随着进给速度的提高，切割力变大，但变化幅度较小。通过对超 声切割铝蜂窝过程的受力分析，讨论了超声振幅、进给速度的变化对切割力的影响规律，并与试验结果进行对比，从理论上 分析了造成超声切割力规律性变化的内在原因。 关键词：超声切割；铝蜂窝；切割力 中图分类号：TH162 Experimental Study on Ultrasonic Cutting of Aluminum Honeycombs SUN Jiansong DONG Zhigang WANG Yidan LIU Jinting QIN Yan KANG Renke (Key Laboratory for Precision and Non-traditional Machining Technology of Ministry of Education, Dalian University of Technology, Dalian 116024) Abstract ：As a rapidly developing processing technology, ultrasonic cutting technology is more and more widely used in the processing of composite materials, especially the low-rigidity composite materials represented by paper honeycomb material. Experiments are conducted to study the ultrasonic cutting of aluminum honeycomb. Through the analysis of the cutting force under different amplitudes and different feed speeds, and the macroscopic and microscopic topographies of the honeycomb workpieces after ultrasonic cutting, the feasibility and advantages of ultrasonic cutting of aluminum honeycomb are verified. The experimental results show that there is no obvious damages and no burrs on the macroscopic structures of honeycombs by ultrasonic cutting, and the microscopic surface