搅拌过程的机械强化方法及其试验研究-机械设计及理论专业论文.docxVIP

摘 摘 要 性能良好的水泥混凝土要求各组分在宏观和微观上都达到均匀分布。由于普 通强制式搅拌机存在低效区和水泥颗粒聚团现象，严重降低了搅拌质量和生产效 率。这些问题是传统的搅拌方式所不能解决的，必须采用其它辅助方式来消除其 不利影响。本文从新的搅拌理论出发，提出了三种机械强化方法：振动搅拌法、 双排叶片搅拌法以及综合强化法。 通过对双卧轴搅拌机结构参数、运动参数和工艺参数的理论分析，确定了各 参数的取值范围，研制了相应的试验样机。利用理论分析和试验研究相结合的方 法，探讨了不同搅拌机工作机构参数对搅拌质量的影响，得到各参数合理的匹配 关系，并进行能耗分析和对比试验。 试验结果表明：在较短的搅拌时间内，振动搅拌法、双排叶片法和综合强化 法均能有效提高混凝土的强度和匀质性，消除搅拌低效区和水泥团聚现象的不利 影响，改善了搅拌质量，提高了生产效率，降低了单位生产量能耗；双排叶片法 更适于工业化应用和现有设备的低成本改造。 关键词：混凝土机械强化方法振动搅拌双排叶片试验研究 AbstractHigll Abstract Higll quality concrete requests each element must be unifomly distributed on macr0锄d micro point．But 0rdinary forCed aCtion mixer has two problems which are inefficient zone and ag百omeration of cement．These peoblems seriously afI’ect the mixing quality alld effiCiencyaIld cann’t be solVed by traditional mixing methods．So some auxiliary me锄s should be used to eliminate these disadv觚tages．AcC0rding to the new mixillg concept，this paper put forward three mecheniCal motheds t0 stI．cn舀hen the mixing process．They are Vibratory mixing，double一姗泊lades mixing 锄d integrated application mixing． On basis of锄alyzing the stnIctural，moVemental and technolo酉c par锄eters of double·horizontal shaf{ts mixefthe range 0f eaclI parameter w弱reC0mmended锄d c0玎esponding pototype was desi印ed． By theoretiCal 觚alysis 觚d experiment researcll，the innuence of working·mech锄ism’s parameters on mixing quelity was studied，the matching relationship of par锄eters was put f0州arded，卸d finally C0mparison of each prototype with the ordinary forCed action mixer was made． The experimental results show that in a shorter mixing time，three methods aU CaIl impf0Ve the stren舀h and unifomity of Concrete，eliminate tlle inefficient zone and ag百omeration of Cement．Then the mixing quality孤d efficiency were improVed， 锄d energy-consuming 0f per unit decreased．The experimental results als0 display 。琏曩曩溪爨 that double-row blades is fit for industrial application and the up黟ade the old mixing devices with lower cost． 1沁y words： Concrete Mechenical stren舀hening method Vibra