搅拌摩擦焊工艺及温度场有限元分析-材料加工工程专业论文.docxVIP

摘 摘 要 搅拌摩擦焊(FSW)是一种新型的匿】态焊接方法，被誉为“继激光焊后最为 鼙命性的连接技术”。与传统的辉接方法稆眈，FSW方法完成的烨接接头性能优 异，焊接变形小，残余应力小。因此，人镪对谗多材料遴雩亍了FSW焊接试验， 希望能用FSW方法获得性能更加优异的焊接接头。由于铜及其台金具有很高的 导热系数，使爆惩绞懿憋浮方法浮攘遴紫是缀溺矮魏，焊接过稷中霖要缀裹戆 能量输入，而且焊接速度较低。因而，研究铜及其合金的FSW工艺将熟有重要 塞义。本文针对3mm潭綮锈(下2)板与蘩铜(H62)馥舅释耱糕瀚FSW遴行了大 量工艺试验，通过对接头外观成彤、微观组织、拉伸弯曲性能及硬度等实验测 爨结采的分祈，优亿了揽摔头率芎料、形状尺寸戳及旋转速度、隧力、焊接速度 等工艺参数。结果显示，焊合隧为细小螅等轴鼹粒，其蜓度介予紫铜与黄铜母 材之间，接头摭伸强度椁强甚蕊超强予紫铜母材。 FSW转热过程直接决定工转艨经历豹热援弼，进磁影嫡焊接接头敷微理组 织和力学性能。同时温度场的分析对于预测接状残余成力和变形，以及焊缝区 疆废都熬有重要意义。本文在蓠嚣懿工慈磅究蘩旗上，分毒蓐了FSW静产热：逵稷； 根据搅拌头形状与尺寸，建立了FSW三维传热有限元模型。使用ANSYS有限元 分辑软佟，结合有陵几个测量煮溢澶交往静实验数箨，辩6mm浮度綮镪板FSW 焊接过程的温度场进行了有限元分析和计算，获得了该焊接过程的温度场分布 与变化规律。计算过程中考虑了工件下袭面与支撑板接触热传导对温度场的影 响，以及湿度慰紫铜材料热传导系数的影响，鸯限元计算结果与实验测量结果 接近。 关键词：搅拌縻擦焊 铜及其台金 微观缒织 温度场 有限元 鹾北王娃大学工学礞士掌撼论文A黔ST黜kC譬 鹾北王娃大学工学礞士掌撼论文 A黔ST黜kC譬 Friction Stir welding(FSW)iS a relatively new solid state joining process。lt is said to be‘the most revolutionary{oining method after Laser Welding’；Compared 谢th the conventional welding processes、friction stir welds show little deformation and low residual stress，and has good mechanical properties，Therefore。a lol ofFSW experiments on many materials were carried out to obtain more powerful wolds。 Because of hi叠h thermal conductivity,welding of copper and its alloys is usually 垂fficult by conventional fusion welding processes．The k躐input required iS much higher攮all that in almost other materials，and the welding speed iS quite lOW,Tbus， studying the feasibility of FSW for joining copper and its alloys is of great importance．In the study．pure copper疆2)and brass(H62)which has 3ram in thiekness were welded by FSW2 With the microstmcture of the welds．micro hardness profile through the weld zone and corresponding tensile strength test data, the shape and dimension ofthe t001．the travel speed,the tool rotation speed and蹙e welding pressure were optimized．The stir zone showed fine and equaxied grain structure、and the tensile strength ofthe weld is equal or毽gher than that ofthe pure copper base metal。 The heat transfer process det