节能静音型一体化焊接工程车研究-材料科学与工程;材料加工工程专业论文.docxVIP

ABSTRACT The high speed development of pipeline construction leads to the rapid development of pipeline construction equipment. In the pipeline transportation, the welding quality of pipes is directly related to the pipeline efficiency and safety, so it is a important segment of the pipeline construction. At present flux-cored wire semi-automatic welding has advantages of high welding qualified rate and production efficiency, so it has been the most common welding method used in the construction of long distance pipeline and widely applied in the construction of big, medium-sized diameter transport pipelines in China. As indispensable engineering machinery in the assembly line of semi-automatic welding of pipelines, mobile welding workshops are valued by researchers to further improve the welding efficiency, energy conservation and emission reductions and to meet more strict environmental protection laws and regulations in China and abroad, which has become one problem to be solved in the field. This paper introduces the development of a new type energy-saving and quiet mobile welding workshop. After analysing the advantages and disadvantages of the existing mobile welding workshops, combining with the actual needs of oil and gas pipe welding construction, new technology and new material are made full use of to make new mobile welding workshop to have characteristics of energy saving, low noise and convenient for transportation. Firstly, travelling system, accessory lifting system, power generation welding systems are studied and analyzed, and the high efficient power transmission method of the engine, power generation and welding all-in-one machine, accessory crane, and travelling system is determined, which realizes the modular design of mobile welding workshop and improves the reliability of the equipment operation with the results of energy saving and noise reduction. Secondly, the structure of the mobile welding workshop is optimized. The width is reduced and