金属棒切割机的机电一体化工作方案设计书.doc

摘 要 连续铸造是一种先进的铸造方法，其原理是将熔融的金属，不断浇入一种叫做结晶器的特殊金属型中，凝固（结壳）了的铸件，连续不断地从结晶器的另一端拉出，它可获得任意长或特定的长度的铸件。 金属棒切割机在连续的铸造中工作，其的工作是由PLC控制电磁阀，使电磁阀控制气缸，并由气缸驱动与其连接的部件，实现对金属棒的准确定长切割，切割后自动返回初始位置。一个切割机分别切割两条金属棒，其切口深度为35mm，然后由压断机进行压断。矚慫润厲钐瘗睞枥庑赖。 金属棒切割机是一种既能有效的提高生产率，又在价格和使用方面能被广大用户所接受的一种新型的自动控制切割机。由PLC控制的气动金属棒切割机，其中融合了气压自动控制、机器人技术和PLC控制技术。PLC控制各个气动换向阀的电磁铁，由气缸驱动机械手完成顺序切割过程，实现了机械设计、电器控制和气动控制的有效结合。这种切割机具有控制方便，性能稳定，结构简单，调节、维修方便，生产率高等优点，具有广泛的应用前景。聞創沟燴鐺險爱氇谴净。 关键词：自动控制；切割；PLC ABSTRACT Continuous casting is an advanced casting methods, the principle is to molten metal, continuously poured into a mold called the special metal mold, the solidification (crust) of the casting, continuous from the other side of mold pulled out, it will be of arbitrary length or a specific length of the castings.残骛楼諍锩瀨濟溆塹籟。 Casting rod line cutting continuous casting machine at work, it is handled by the PLC control solenoid valve, so that the solenoid valve control cylinder by cylinder drive connected components, implementation of accurate casting rods fixed-length cutting, cutting return to initial position automatically. A cutting machine cutting two separately-cast rods, the incision depth of 35mm, then by breaking machine is breaking.酽锕极額閉镇桧猪訣锥。 Casting rod is a line cutting machine can effectively enhance the productivity, but also in terms of price and use the vast numbers of users can be accepted by a new type of automatic cutting machine. By the PLC-controlled pneumatic cutting machine casting rod, one of the convergence of air pressure automatic control, robotics and PLC control technology. PLC control of all pneumatic solenoid directional valve, cylinder drive machinery by hand to complete the order of cutting process, implementation of mechanical design, electrical control and effective integration of pneumatic control. This cutting machine has a convenient control, stable performance, simple structure, regulation, maintenance convenience, high productivity, has broad application pr