APQP产品先期质量策划英文版.ppt

(海量营销管理培训资料下载) APQP PPAP APQP A Perspective on 8-D and PFMEA and Control Plan During APQP and Afterwards What is APQP? APQP is a defined process for a product development system for Ford, Daimler- Chrysler, GM and their suppliers. APQP is an attempt to provide a common path and synchronization of product development activities. APQP is an attempt to ensure communication both within a company and between a company and its customer Benefits of APQP Ensures early planning takes place. Directs resources to the customer. Identifies required changes early in the process. Provides quality product on time and at lowest cost. Enables cross-functional inputs and outputs. Addresses potential problems early Customer and Supplier Involvement Customer may initiate planning process. Supplier has the obligation to establish cross-functional team to manage process. Supplier should expect the same performance from their subcontractors. Determine Customer Requirements Print Purchase Request or Request for Quotation. Statement of Work (SOW) Customer visits and discussions. Product checklists. Training Customer needs and expectations. Working as a team. Requirements of APQP FMEA APQP PPAP APQP Five Phase Process Links Between the Tools The Target and The Goal Link Between the Documents Process Flow Diagrams Updated after production trial run. Need to indicate special characteristics generated at each step. Completed Along with Control Plan (APQP Process). Generally contains same information as process traveler. Process Flow Diagram Example APQP Links to PFMEA Process FMEA Must follow flow of the process flow diagram. Must include ALL process special characteristics (as a minimum). How a PFMEA Works Where does the data for the PFMEA come from? What types of people are a part of the PFMEA team? What types of activities should we spend a lot of time on? PFMEAs/Control Plans and 8-Ds During APQP PFMEAs should be driven by real data, including 8-Ds (internal and external), warranty an