螺杆转子刀具设计方法徐健.pdfVIP

设计研究 Design＆Research 文章编号：1006-2971 （2012）06-0001-08 螺杆转子刀具设计方法 1 2 1 1 1 徐 健 ，周恩民，许岭松，余小玲，冯全科 （1.西安交通大学能源与动力工程学院，陕西西安710049 ；2. 中国空气动力研究与发展中心，四川绵阳621000） 摘要：采用齿廓法线法，逐步演示螺杆压缩机转子刀具的求解过程，并以不对称型线为例求解出其刀具刃形，验证了齿廓 法线法在螺杆转子刀具型线设计中的可靠便捷，从而得到了优于以往解析包络法的刀具设计方法。同时，讨论了加工参数 对刀具刃形的影响，如：转子-刀具中心距大小、刀具安装角范围和奇异点的存在。最后，又以复盛型线为例，验证了齿廓 法线法适用于现代型线的刃形求解过程。 关键词：螺杆转子；刀具型线设计；齿廓法线法 中图分类号：TH455 文献标志码：A Study on Tool Profile Design of Screw Compressor Rotors 1 2 1 1 1 XU Jian ，ZHOU En-min ，XU Ling-song ，YU Xiao-ling ，FENG Quan-ke (1.School of Energy and Power Engineering, Xian Jiaotong University, Xian 710049, China ；2.China Aerodynamics Research Development Cen－ ter, Mianyang 621000, China) Abstract:This paper presents a new method for tool profile designing of screw compressor rotors, based on the Lewis theorem, and demonstrates the step-by-step derivation of profile equations by taking Asymmetric Profile as an example, which proves superior to the traditional method based on the theory of enveloping represented in differential geometry. Meanwhile, the influence of machining parameters is discussed from three aspects:the range of rotor-tool center-distance, the range of mounting angle and the existence of singular points.Finally ，this paper proves the feasibility of this new method for deriving the tool profile of modern profiles by taking Fusheng Profile as an example. Key words:screw rotor; tool profile design; Lewis theorem 1 引言 形。实际加工中，刀具沿转子轴向匀速进给，转 螺杆压缩机是目前市场上主要的压缩机种类 子坯料配合以相应的匀速转动，实现转子螺旋槽 之一，其转子的型线设计一直是国内外研